venkata sainath Gurram
Hyderabad
Summary
Accomplished Production Engineer with a proven track record at Hyderabad Industries Ltd., enhancing operational efficiency and production volume through innovative process improvements and effective team collaboration. Expert in production planning and management, adept at driving projects to completion while ensuring cost reduction and compliance. Achieved significant waste reduction, demonstrating strong project management and engineering skills.
Overview
6
6
years of professional experience
Work History
Production Engineer(Panels)
Hyderabad Industries Ltd.
03.2022 - Current
- Provided technical support to troubleshoot equipment issues, minimizing downtime and maintaining production targets.
- Improved production efficiency by developing and implementing new manufacturing processes.
- Increased production volume, optimizing equipment layouts for maximum efficiency.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Planned and allocated tasks effectively to ensure optimal utilization of workforce, improving operational efficiency.
- Coordinated with team leaders to assess resource needs and adjust manpower allocations to meet production goals.
- Maintained strict compliance with Standard Operating Procedures (SOPs) to ensure quality, consistency, and regulatory adherence in all processes.
- Regularly audited operations to ensure compliance with internal policies and external regulations, driving operational excellence.
- Monitored end-to-end processes from raw material (RM) consumption to final product quality, ensuring that production standards were consistently met.
- Identified and implemented process improvements that reduced inefficiencies and increased production output.
- Ensured full compliance with health and safety regulations by regularly reviewing processes and maintaining safe working conditions.
- Trained staff on safety protocols and conducted regular safety audits to prevent accidents and ensure employee well-being.
- Calculated daily raw material consumption against the number of batches produced, cross-checking consumption rates to identify discrepancies and ensure optimal usage.
- Implemented a monitoring system to track and manage RM usage, improving cost efficiency and reducing waste.
- Managed departmental budgets, allocating resources effectively to meet production targets while staying within financial constraints.
- Developed detailed production schedules to optimize the use of materials, labor, and equipment, ensuring on-time delivery of building materials to clients and construction sites.
- Collaborated with project managers and sales teams to align production schedules with customer demand and order timelines.
Production Incharge,Stores & Dispatch(Blocks)
NCL Buildtek Ltd.
11.2018 - 02.2022
- Streamlined inventory control systems to ensure the smooth availability of raw materials (RM) and finished products, minimizing disruptions in production.
- Conducted regular stock verifications and audits to prevent stockouts and ensure inventory levels were accurate and sufficient.
- Worked closely with team leaders to review operational procedures and identify areas for improvement to enhance customer satisfaction.
- Collaborated with cross-functional teams to troubleshoot issues, improve workflows, and ensure a consistent supply of quality products.
- Published comprehensive stock reports across the company to ensure easy access and facilitate effective decision-making across all departments.
- Streamlined reporting processes, ensuring that stock levels, usage, and availability were transparent and actionable for teams.
- Generated detailed incident and performance reports for senior management, providing valuable insights into operational performance and areas for improvement.
- Analyzed incidents and trends, making recommendations to enhance safety, efficiency, and productivity.
Education
Bachelor of Science - Mechanical Engineering
Gudlavalleru Engg College
Gudlavalleru03-2016
Skills
- Team collaboration
- Production planning
- Production management
- Failure mode and effects analysis
- Waste reduction
- Project management
- Cost reduction
- Manufacturing processes
- Basic maintenance
- Failure analysis
- Staff training
- 5S methodology
- Engineering
- Machining and fabrication
- Production planning and control
Languages
English
Advanced (C1)
Telugu
Advanced (C1)
Timeline
Production Engineer(Panels)
Hyderabad Industries Ltd.
03.2022 - Current
Production Incharge,Stores & Dispatch(Blocks)
NCL Buildtek Ltd.
11.2018 - 02.2022
Bachelor of Science - Mechanical Engineering
Gudlavalleru Engg College
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