Summary
Overview
Work History
Education
Skills
Languages
Certificates Of Excellence
Software
Interests
Timeline
Receptionist
Venkatesan Manickam

Venkatesan Manickam

Mechanical Engineer
Bangalore,KA

Summary

Results-driven senior-level Mechanical Design engineer armed with a graduate of engineering degree and 16 years’ of experience in Product Design and Development. Dedicated to improving efficiency, productivity, and profitability of organizations through the development and execution of innovative, cost-effective solutions. Adept at leading teams in the optimization of processes and procedures within an organization.

Overview

16
16
years of professional experience
2
2
years of post-secondary education

Work History

Sr Engineer

Tech Mahindra
01.2021 - Current
  • Customer: Applied Materials India Pvt Ltd
  • Design and development of semiconductor product assembly/modules
  • Selection of fasteners based on requirements
  • Data management in Team center such as item creation and release
  • Creation of MBD and OEM parts with technical data sheet and release them in TCE
  • Performing drawing quality check and approval process
  • Provides design solutions to issues/modifications raised by the customer like Intel, Samsung Co
  • Selection of commodity code for the different part categories
  • Understanding the packaging specification, cosmetic inspection standards, finish specification for paint, engineering requirements for supplier part identification, minimum product EHS requirements and standard engineering notes
  • Design of parts and assemblies like frames, doors, enclosures, panels, covers, brackets, boxes, gas / electrical distribution systems and mechanical routing
  • Apply GD&T per ASME standards to the part drawings wherever required
  • Allocation of task to the team members and follow-ups for timely completion
  • Responsible for the final design solutions and the drawings of my project
  • Present the design solutions in design review meetings in front of the project manager, other design engineers, manufacturing & assembly engineers and team members
  • Prepare bill of material for new or modified products & send it to purchase dept
  • Create new drawings or review the drawings created by others per ASME Y14.5M-2009
  • Applying welding as per the requirement
  • Considering the cost saving and preparing the concept design
  • Customer: Applied Materials India Pvt Ltd
  • Key Project: Design and development of Polisher and Cleaner Frame- Applied OPTA and QUAD
  • Design and development of Head exchanger in polisher module- Applied OPTA and QUAD
  • Applied Vericell Solar Wafer Inspection System
  • Design and development of Brush Box Module(BBX)
  • Developed and implemented procedures to verify compliance with engineering standards.
  • Collaborated with other departments to facilitate successful project completion.
  • Performed complex calculations to analyze and optimize engineering processes.
  • Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
  • Trained and mentored junior engineers, providing guidance and direction.
  • Developed comprehensive engineering documents for all projects.

Lead Engineer

QuEST Global Engineering Services Pvt Ltd
01.2016 - 12.2020
  • Customer: GE-Aviation
  • 2D and MBD drawing creation of AGB components such as oil nozzle, adapter and housing etc..
  • 3D Model creation of internal and external engine components
  • Perform Digital engine save (DE-Save) and vismockup activities
  • Perform TCE activities such as new item creation, group ID and project ID assignment, obtaining validation summary by running checkmates and troubleshooting checkmate errors, workflow initiation for user lock and release for share and release for Issues
  • Perform CID-Change in Design
  • Review product design for manufacturability or completeness
  • Direct or coordinate activities of engineering or technical personnel involved in designing, fabricating, modifying, or testing of aircraft or aerospace products
  • Maintain records of performance reports for future reference
  • Provide feedback to design engineers on customer problems or needs
  • Design and development of sheet metal, bolted/welded fabrication
  • Develop, coordinate, or monitor all aspects of component design, including selection of manufacturing methods, fabrication, or operation of product designs
  • Present and explain proposals, reports, or findings to clients
  • Manage the coordination and overall integration of technical activities in engineering projects
  • Detail drafting of components for manufacturing drawing with limits and tolerance on dimensions
  • Plan or coordinate activities concerned with investigating and resolving customers' reports of technical problems with aircraft or aerospace vehicles
  • Identify opportunities or implement changes to improve products or reduce costs using knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, or product design, materials and parts
  • Analyse project requests, proposals, or engineering data to determine feasibility, productibility, cost, or production time of aerospace or aeronautical products
  • Customer: GE-Aviation
  • Project: LM9000, GE90-94B, GE90-115B and GE9X

Lead Engineer

QuEST Global Engineering Services Pvt Ltd
03.2014 - 12.2015
  • Customer: Daimler
  • Develop high complex casting 3D models, assemblies and drawings
  • Migrate features from NX to Catia
  • Report comparison using CADIQ and identify the deviation
  • Provide technical expertise or support related to product definition
  • Troubleshoot new or existing product problems involving designs, materials, or processes
  • Generate deviation reports and query reports based on problems
  • Track the deliverables and maintain the records on daily basis
  • Customer: Daimler
  • Project: PLM2015, MDEG, HDEP Engine crank case, Gear Boxes, Flywheel Housing, Turbocharger

Senior Design Engineer

Cyient Ltd.
10.2013 - 03.2014
  • Customer: JCB Power systems, U.K
  • Project involves integration after treatment processes to 4-cylinder 4.4 litre diesel engine generators to meet tier 4 final emission regulations
  • There was a huge challenge of the space constraints in the Frame and package for the mounting of air filter and after treatment module
  • The processes like DPF (Diesel particulate filter), DOC (Diesel oxidation catalyst), and SCR (Selective catalytic reduction) were integrated to engine emissions as per standard installation and design procedure
  • The redesign of engine mounts carried to support the brackets of after treatment processes
  • Design of mounting brackets for SCR, DPF and AdBlue tank
  • Selection of anti-vibration mounts
  • Creating all routings related to cooling pack and air induction system
  • Generating and updating the part models, assemblies and detailing
  • Project review with customer on daily basis
  • Customer: JCB Power systems, U.K
  • Project: Tier4 final integration for 4-cylinder diesel generator

Senior Design Engineer

Cyient Ltd.
10.2013 - 03.2014
  • Customer: JCB Power systems, U.K
  • Project involves design of auxiliary systems like cooling system, air induction system and exhaust systems
  • Cooling system includes the design of shroud, fan guard, Radiator mounting to the engine and base frame
  • Air induction system includes the air filter selection and design of its mountings to the engine
  • Exhaust system includes design of exhaust elbow, calculation of back pressure and design of covers for turbocharger and exhaust manifolds
  • Design and detailing of fan guard, pulley guard and shroud
  • Designing of engine auxiliary systems like cooling system, exhaust system and air induction system for diesel generator sets (NRMM)
  • Design and detailing of engine mounting brackets
  • Creating Bill of Materials (BOM)
  • Perform on pressure drop calculations and sheet metal flat pattern design

Senior Design Engineer

Cyient Ltd.
06.2011 - 10.2013
  • Customer: Pratt and Whitney-UTC, USA
  • Project involves design and development of high- and low-pressure Compressor case and its assemblies
  • This includes Parts modelling, assembly and detailing of components which are like titanium case, steel case, cross section Iterations, CICR creation, weight optimization, and cost saving ideas rotor blades, stator Vanes, intermediate case and stack up analysis
  • Also involves on actuation systems and its assemblies, structural analysis and its results
  • Programs performed on: NGPF (Next Generation product Family) Airbus A320neo (Geared Turbofan engine)
  • BA (Bombardier C series)
  • MRJ (Mitsubishi Regional Jets)
  • IHI-Japan
  • FT4000 (industrial gas turbine)

Design Engineer

Concurrent Engineering solutions
12.2010 - 06.2011
  • Customer: Weir Minerals-North America and RSA
  • Development and revised design of volute casing, impeller and cyclone cluster and its assemblies
  • Generating and updating the part models, assemblies and detailing
  • Performing Teamcenter activities
  • Manufacturing drawing creation of parts and assemblies
  • Technical support to manufacturing vendors and assembly engineers
  • Assisted in developing cost-effective solutions to engineering problems.
  • Skilled at working independently and collaboratively in a team environment.
  • Adaptable individual with exceptional interpersonal skills and talent for building relationships. Known for delivering outstanding service and enhancing client satisfaction. Focused on fostering positive interactions and creating collaborative environment.

Engineer

Aditya Medical Systems Pvt Ltd.
10.2008 - 08.2010
  • Design and implementation of ophthalmic machines: Program involves on Phacoemulsification systems, slate-A-scan, Slit lamp, DCR, Foot switch with gear systems
  • Performed on all manufacturing process like EDM, Milling, Drilling, lathe works, casting, sheet metal and fabrication works, fiber works, plastic Molding works, painting works and quality inspection
  • Developed positive working relationships with stakeholders to effectively coordinate work activities.
  • Participated in formal internal design reviews of proposed products and components.
  • Conducted technical evaluations of engineering designs and test results.
  • Created detailed reports on engineering activities and findings.

Education

MBA - Operations Management

Sapthagiri College of Engineering
Dharmapuri, India
06.2014 - 04.2016

B.E - Mechanical Engineering

Annai Teresa College of Engineering
Villupuram, Tamilnadu
04.2008

Skills

  • Material selection
  • Computer-aided design
  • Product lifecycle management
  • Engineering calculations
  • Geometric dimensioning and tolerancing
  • Design for manufacturing
  • Project management
  • MS Office
  • Lean manufacturing
  • Technical problem solving
  • Problem solving techniques

Languages

English
Advanced (C1)
Tamil
Bilingual or Proficient (C2)
Kannada
Elementary (A2)
Telugu
Elementary (A2)
Hindi
Elementary (A2)

Certificates Of Excellence

  • Received two times from QuEST Global
  • Received few times from TechM
  • MBD Certification from Applied Materials
  • Received Two times Exceeds Expectations from QuEST Global
  • One time Exceeds Expectations from CYIENT Ltd
  • Outstanding performance award Concurrent Engineering Solutions

Software

Siemens NX

Catia

Solidworks

Creo

AutoCAD

Ansys

Interests

Design and Innovation:

Conceptualizing and developing new mechanical systems, products, and components
A passion for improving existing designs and finding innovative solutions to engineering challenges is common

Technical Problem-Solving:

Drawn to analyzing complex mechanical problems and devising effective solutions
Have a strong aptitude for applying engineering principles and mathematical concepts

Computer-Aided Design (CAD):

Proficiency and interest in using CAD software for 3D modeling and 2D drafting are essential
Exploring and utilizing advanced CAD features and tools

Material Science and Manufacturing:

An interest in understanding the properties of various materials and their applications in mechanical design
Interested in manufacturing processes and how designs are translated into physical products

Mechanical Systems and Machinery:

A fascination with how mechanical systems and machinery work is a core interest

This can include interests in areas like:

Automotive systems
Aerospace components
Semiconductor products

Opthalmic products

Analysis and Testing:

Interested in conducting engineering analysis and testing to evaluate the performance and reliability of designs
This may involve using tools like Finite Element Analysis (FEA)

Continuous Learning:

The field of mechanical engineering is constantly evolving, often have a desire to stay up-to-date with new technologies and advancements

Timeline

Sr Engineer

Tech Mahindra
01.2021 - Current

Lead Engineer

QuEST Global Engineering Services Pvt Ltd
01.2016 - 12.2020

MBA - Operations Management

Sapthagiri College of Engineering
06.2014 - 04.2016

Lead Engineer

QuEST Global Engineering Services Pvt Ltd
03.2014 - 12.2015

Senior Design Engineer

Cyient Ltd.
10.2013 - 03.2014

Senior Design Engineer

Cyient Ltd.
10.2013 - 03.2014

Senior Design Engineer

Cyient Ltd.
06.2011 - 10.2013

Design Engineer

Concurrent Engineering solutions
12.2010 - 06.2011

Engineer

Aditya Medical Systems Pvt Ltd.
10.2008 - 08.2010

B.E - Mechanical Engineering

Annai Teresa College of Engineering

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Venkatesan ManickamMechanical Engineer