Overall started my career with SPIC, Tuticorin, as a plant operator trainee in 1980 at Ammonia Plant, learnt all unit operations & processes, worked as a Technician & Senior Technician until 1987 November, when i migrated to middle east to work with Abu dhabi gas industries Ltd, GASCO, now renamed as ADNOC gas processing. as an operator in 1987, covered all the sections of the NGL processing plant, progressed to panel operations in 1997, learnt all the gamut of gas processing. Worked with the transition of pneumatic to electronic system controls, then followed by DCS honeywell and later installed Advanced process controller as optimization. Underwent various trainings, handled various turnarounds with a huge team of people as a Shift Controller, troubleshooting various problems, training the UAE locals thro CAS & CAMS, carried out performance appraisals for 70 employees, prepared various reports, attended ISO audits for quality, energy & environment with documentation, contributed to companys KPIs' and improved processes for succession planning for business continuity, & prepared operating Manuals to benefit the upcoming personnel.
PRODUCTION / PROCESSING ASSOCIATED GAS TO PRODUCE: NGL & FUEL GAS
OPTIMIZE PRODUCTION - TROUBLESHOOTING - INTER/INTRA COMMUNICATIONS - FOLLOW UP OF SCHEDULED & UNSCHEDULED MAINTENANCE ACTIVITIES.
ePERMIT TO WORK SYSTEM - MAXIMO TOOL UTILIZATION - SIGNING HIERARCHY FROM START TO EXECUTION TO COMPLETION/CLOSE OUT.
RISK ASSESSMENT - HSE - MOCK DRILLS - TRAINING
AUDITING EXPOSURE TO ISO 9001-2018 FOR QUALITY, ISO 50001 FOR ENERGY , ISO 14001 FOR ENVIRONMENT, REGULAR PTW AUDITS - FINDINGS, & CORRECTION AS AND WHEN REQUIRED.
FACILITY RESPONSE PLAN - MINI MOCK DRILLS - LESSONS LEARNING DISSEMINATION.
MONTHLY,QUARTERLY, AND YEARLY MINOR & MAJOR TURNAROUND - PLANNING (JOBS & HR) - PERMIT CATEGORIZATION WITH SPECIAL SIGNATORY PERMISSIONS - LIASION WITH VARIOUS DEPARTMENTS - PLANT PREPARATIONS & HANDOVER TO & FROM MAINTENANCE- PROCEDURAL REQUIREMENTS & CHECKLISTS - MEETINGS.
REPORTS - DAILY PRODUCTION / MONTHLY / SCHEDULED & UNSCHEDULED MAINTENANCE, TRIP REPORTS ETC, OPERATING MANUALS, MODIFICATIONS ALL IN INTRANET FOR EVERYONES' VIEW/LEARNING/COMMENTS
HAZOP STUDY,RCA, PLANT MODIFICATION & UPDATING AS BUILT DRAWINGS P & ID ETC.
TECHNICAL WRITING - SOPS - REVIEW PERIODICALLY EVERY 3 YBAND AS AND WHEN REQUIRED.
TRAINING OJT PERSONNEL CAS & CAMS & ASSESSMENT REPORTS & FOLLOW UP.
EMPLOYEE APPRAISALS / SUCCESSION PLANNING.
LEADING EMPLOYEES MEETING WITH HR QUARTERLY FOR ANY COMMUNICATION / IMPROVEMENTS.
1100 TPD DPG AMMONIA PLANT OPERATIONS - WORKED IN COMPRESSION & STEAM BOILER SECTIONS. OF SPIC FERTILIZER PLANT WITH 1800 TPD UREA & DAP.
TEAM LEADER IN COMMISSIONING CAPTIVE POWER GEN 18 MW IN LIASION WITH TEC, JAPAN VENDORS.
ESTABLISHED PROCEDURES TO START,STOP & TROUBLESHOOT PLANT PROBLEMS
LOGGING & RELIEVING & REPORTING
HSE TRAINING
TURNAROUND PARTICIPATION & RESTARTING THE WHOLE PLANT, TRIP TESTING & SIMULATIONS.
UNDERWENT PLANT SIMULATOR TRAINING AT CHENNAI.
PROCESS IMPROVEMENTS & OPTIMIZATION
SAFETY,PRODUCTIVITY TO KPI REQUIREMENTS & BEYOND,
COMMUNICATION - INTRA & INTER
PERSONNEL MONITORING & SUGGESTIONS TO IMPROVE & INTEGRATE TO ALIGN WITH KPI
REWARDING SKILLS & DISCIPLINARY ACTIONS WHEN REQUIRED
TOTAL INVOLVEMENT IN TOP TO BOTTOM COMMUNICATIONS
NITYA KARMA ANUSHTANAM LIKE SANDHYAVANDANAM, PITHRU PUJA, DEVATA PUJA, SLOKA RECITATION
VEDA ADHYAYANAM NITYAM - SHRI RUDRAM/CHAMAKAM/PURUSHA SUKTHAM/NARAYANA SUKTHAM/BAGHYA SUKTHAM/SRI SUKTHAM
STUDY OF SMRITIS - CHANTING BHAGAVADHGITA / UPANISHADIC STUDY / DHARMA/YOGA/UPASANA/VYAKARANA/VEDANTA SHASTRAS