VENKATESHWAR RAO INKUNTI
Bengaluru,KA
Summary
- A competent professional with 9 years of relevant experience in Design Engineering in Manufacturing industry. Skilled in Product Design, Project Management, New Product Development, Design Engineering,Sheet Metal,3D Modeling, Automotive Design,Part Design, Design Development, Detail Engineering, AutoCAD,Creo, Solidworks. Excellent in developing manufacturing processes by designing & modifying equipment for fabricating, building, assembling and installing components. Capability of assuring system and product quality by designing testing methods, testing finished- product, system capabilities and confirming the installation processes
Overview
14
14
years of professional experience
Work History
Technical Lead
HCLTech
09.2021 - Current
- Conducted feasibility studies, prototyping, and testing to validate product performance and compliance with industry standards
- Collaborated with cross-functional teams, including R&D, manufacturing, and marketing, to ensure seamless product launches
- Utilized CAD software for 3D modeling and simulations, optimizing design for cost and manufacturability
- Supported material selection and manufacturing process decisions to enhance product durability and cost-effectiveness
- Conducts comprehensive mechanical analyses and calculations including tolerance assessment, load and fatigue life evaluation to ensure reliable performance in safety-critical applications
- Proficient in designing plastic, sheet metal, and casting parts in accordance with manufacturing guidelines, with a strong expertise in Design for Manufacturing (DFM) and Design for Assembly (DFA)
- Successfully advanced the V12 Generator Engine & Marine Engine from idea generation to prototype development through technological innovation
Design Specialist
Actalent Services (Allegis Groups)
06.2019 - 09.2021
- Reverse Engineering of complex Aircraft Engine components
- Participate directly in the design, development, and review of the engineering work of the group
- Participate in management meetings and initiatives and organize group governance
- Design plastic, sheet metal, and casting components in compliance with manufacturing guidelines
- Provide technical leadership, coaching, mentoring, and training on a regular basis to direct reports
- Perform tolerance stack-up analysis and GD&T application for precision designs
- Assign problems, modify established guidelines, devise new approaches, apply existing criteria in new ways, and draw conclusions from comparative situations in order to improve efficiency
- Design injection-molded parts considering draft angles, wall thickness, ribs, and sink marks
- Select appropriate plastic materials based on mechanical, thermal, and environmental requirements
- Optimize gate locations, runner design, and warpage control for moldability
Design Engineer
HCL Technologies Limited
06.2016 - 06.2019
- Converting the complex 2d drawings into 3d model using the desired CAD tool
- Hands on experience to take medium complex design from concepts through detailed engineering by mitigating risks and by maturing design
- Research and analyze customer design proposals, specifications, manuals, and other data to evaluate the feasibility, cost, and maintenance requirements of designs or applications
- Optimize design to address Performance, Reliability, Cost, Manufacturing and Resources
- Develops manufacturing drawings in accordance with applicable standards
- Hands on experience on sheet metal, complex castings and forgings models
- As per standards performed Quality checks for the required Drawings in FTR deliveries
- Analyzes product and equipment specifications to support decisions on initial design direction
- Supports offshore Teams & Participate in New Technology, NPD & Value Engineering Workshops and Project Activities
- Uploading of parts in the windchill PLM and delivering the task within speculated time
- Apply Design for Manufacturing (DFM) principles to optimize parts for ease of production
- Implement Design for Assembly (DFA) strategies to reduce assembly time and cost
- Projects Accomplished: Marine Diesel Engine (Large Engine): Converted complex 2d drawings of V-Cylinder Block (12-Cylinder Engine), Cylinder Head, Connecting Rod, Cooler Body, Piston, crank Shaft into complex 3D casting models with top-down approach
- Offshore Development Works: Created concept works for assemblies of engine parts in Cylinder Block for Marine Diesel Engines (6-Cylinder& 12-Cylinder Engine Marine Diesel Engine)
- New Concepts: Suggested silencer position assembly for the marine diesel engine
- Exhaust Manifold modification for the running engine
Design Engineer
Winyasa Technologies
10.2013 - 06.2016
- Collaborated closely with all relevant departments, submitting drawings to production department once the approval process is complete
- Considering issues such as cost, safety and time constraints
- Develops and releases engineering changes, nonconformities
- Communicating with customers and suppliers to resolve design issues and release the engineering documentation within the quantified time
- Developed 3D models and 2D drawings using CAD tool (SolidWorks)
- Working on top-down approach and bottom-up approach in assembly
- Analyzes product and equipment specifications to support decisions on initial design direction
- Projects Accomplished: Automobile’s Complex Engine Parts to convert from 2D to 3D: Converted 2d design into 3D design of casting components of Engine parts viz
- Piston, crankshaft automobile inner parts, spur gear, helical gear etc
- Sheet metal & Detailing: Silencer parts, Engine Cross member, Exhaust pipe
- Assembly & Detailing: Silencer Assembly, Exhaust Assembly, Pedal assembly
- Streamlined the design process for increased efficiency by utilizing advanced CAD software tools.
- Optimized existing designs, reducing production costs and enhancing overall performance.
Site Engineer (Mechanical)
M.N. Dastur & Company Private Ltd
03.2011 - 09.2013
- Checking of layouts, welding/splice joints preparation, DFT for piping fabrication
- Studying of Drawings thoroughly for the Sequence of Piping Fabrication and Erection, Equipment Erection
- Compiles and analyzes operational, test, and research data to establish and/or evaluate performance standards and limits for new or existing products
- Planning and Preparation of schedules for the daily activities as per the project requirement
- Supervision of workflow by considering workmen and machine safety
- Anchoring and planning erection & commissioning activities for equipment/machinery/structures
- Projects Accomplished: Rear end of Structural Mill: Resolved the design issues related to the structures and managed to complete the given task within specified time
- Gear puller, Kant twist clamp, and Butterfly valve: These detail part assemblies were required by Visakhapatnam Steel Plant for its project expansion
Education
Bachelor of Technology (B. Tech) - Mechanical Engineering
Vignan’s Institute of Information Technology
Intermediate - M.P.C
Narayana Junior College
Matriculation - C.B.S.E Board
Kakatiya Public School
Skills
- AutoCAD Design Skills
- Experienced in Creo 90
- SolidWorks
- Creo Simulate
- Fundamental Ansys Skills
- Plastic Design
- Product Design
- PTC Windchill PLM
- Proficient in GD&T Standards
- Proficient in MS Word
- Excel
- PowerPoint
- Project management
Accomplishments
- Achieved a cost savings of $50,000 through successful weight optimization.
- Trained in Yanmar TT school in Navi Mumbai.
- Recognized by the customer for exceptional design support on the newly launched engine.
Languages
English
Advanced (C1)
Hindi
Bilingual or Proficient (C2)
Telugu
Beginner (A1)
Japanese
Beginner (A1)
Timeline
Technical Lead
HCLTech
09.2021 - Current
Design Specialist
Actalent Services (Allegis Groups)
06.2019 - 09.2021
Design Engineer
HCL Technologies Limited
06.2016 - 06.2019
Design Engineer
Winyasa Technologies
10.2013 - 06.2016
Site Engineer (Mechanical)
M.N. Dastur & Company Private Ltd
03.2011 - 09.2013
Intermediate - M.P.C
Narayana Junior College
Matriculation - C.B.S.E Board
Kakatiya Public School
Bachelor of Technology (B. Tech) - Mechanical Engineering
Vignan’s Institute of Information Technology
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