Vennapusa Pavan Kumar Reddy
Kamalapuram
Summary
Proven Asst. Engineer with extensive experience in field instrumentation maintenance and calibration, notably at Rain CII Carbon Vizag Ltd., Asia's largest CPC manufacturing facility. Demonstrates team compatibility and adaptability, excelling in environments requiring DCS and PLC systems expertise. Achieved significant improvements in instrument reliability and efficiency, underscoring a commitment to excellence and continuous learning.
Overview
13
13
years of professional experience
Work History
Asst. Engineer
Rain CII Carbon Vizag Ltd.
Vizag
06.2016 - Current
- Company Overview: The company was established in 1998, and RAIN CII is Asia’s largest facility for the manufacture of calcined petroleum coke (CPC) and power generation of 53.5 MW.
- I have knowledge and hands-on experience in DCS, PLC, and field instruments like temperature, pressure, flow, and level.
- Speed sensors and vibration sensors.
- Maintenance and calibration experience in RTD, thermocouples, transmitters, control valves, MOVs, switches, air compressors, and driers.
- Erection, maintenance, and calibration of weigh feeders (Schenck), belt weighers (Schenck, Precia Molen), weigh bridge's pit, and pitless.
- Erection and calibration of bag packing machines 250 T/Hr (EEL, ENEXCO), 25 T/Hr (Reed Medway).
- DM and RO water plant instruments, and QC lab instruments.
- SAP software, ISO documentation, and shut down
Technician
BHARATHI CEMENT CORPORATION LTD
Nallingayapalli
01.2012 - 04.2016
- Company Overview: BCCL is the largest cement manufacturing plant in India.
- It produces 19,000 MT per day and has 8 packing units.
- 240 T/Hr, 6 no's, and 120 T/Hr, 2 no's.
- Maintenance and overhauling of total plant field instrumentation in 53.5MW power plant and troubleshooting of the online problems and maintenance and overhauling of field instruments in calcinations plants ( kiln & coolers)
- Maintenance and troubleshooting experience of Speed and Vibration sensors of ABB TURBINE & GENRATOR, Turbine auxiliary systems like Lube oil systems, Hydraulic oil system, Condensate extraction system, water sampling system etc
- Maintenance and troubleshooting experience of Two-waste heat recovery boilers of rated steam 110TPH , 485 deg C And 65 kg/Cm2 and Ash handling system
- Most familiar with the Tata- Honeywell TDC 3000 DCS system maintenance and troubleshooting
- Experience and most familiar with logic modification in DCS System like ladder logic editing, online forcing as per requirement of process people
- Calibration and maintenance experience of various analog and smart type transmitters of ROSEMOUNT, HONEYWELL and ABB of LEVEL , FLOW, TEMPERATURE AND PRESSURE
- Calibration and maintenance experience of various Control and ON/OFF valves of FISHER , ABB, VALTEK, AND ELO-MATIC
- Steam & Water Analysis System (SWAS): Calibration and Maintenance experience on the various analyzers of Waltron make sodium analyzer, Honey- Well and Rosemount make of Dissolved Oxygen , PH , conductivity etc
- Gas analyzers: Calibration and Maintenance experience on O2, and SO2 of make Rose-mount and Opsis Respectively
- Familiar and Maintenance of various Motorized valves of make AUMA And ROTORQUE
- Calibration and maintenance experience of 8X 60TPH and 25X20TPH WEIGH FEEDERS AND BELT WEIGHERS of J&N MAKE AND EEL, REED MIDWAY Auto bag packing machines
- Preparation of Calibration And Maintenance reports of ISO (9001:2008) for total plant instrumentation
- Maintenance of Air- compressor units.( Controllers, pressure switches, auto drains, temperature switches, temperature and pressure gauges…etc)
- Involved in bench calibration of various types of Control valves , Switches and Transmitters
- Installation and loop checking of D/P cells, Pressure, Temperature , Flow and Level transmitters
- Experience in maintenance of various PLC’s Of Tata- Honeywell, ABB, Schneider And FLDSmith make
- Used and familiar with : Rosemount-HART COMMUNICATOR 440, TATA-HONEYWELL- SMART COMMUNICATOR , DPI 880 PROCESS CALIBRATOR, DPI 610 AND PRESSURE CALIBRATORS etc
- Study of P&I diagrams, Preparation of Specification sheets of different Instruments
- Maintenance water treatment Plant i.e
- D.M and RO Water Plants
- De-mineralized water plant with two streams Capacity of 10 m³/hr per each stream followed with maintenance and calibration of conductivity, PH, Density, Flow transmitter and ON/OFF valves
Education
Diploma - Electronics and Communication Engineering
Col PRR Polytechnic
Giddalur, Prakasham Dist01.2011
S.S.C -
ZP HIGH SCHOOL
Nallingayapalli, Kadapa01.2007
Skills
- DCS and PLC systems
- Field instrumentation maintenance
- Calibration of various instruments
- SAP software
- ISO documentation
- Team compatibility
- Eager to learn
- Flexible and adaptable
Languages
- English
- Hindi
- Telugu
Personal Information
- Father's Name: NagasubbaReddy
- Date of Birth: 03/07/92
- Nationality: Indian
- Marital Status: Married
Timeline
Asst. Engineer
Rain CII Carbon Vizag Ltd.
06.2016 - Current
Technician
BHARATHI CEMENT CORPORATION LTD
01.2012 - 04.2016
Diploma - Electronics and Communication Engineering
Col PRR Polytechnic
S.S.C -
ZP HIGH SCHOOL
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