VIGHNESH S

· Responsible for PO (Purchase Order) requirements review and product delivery schedules to ensure timely delivery of products to customers.

· Involved in continuous improvement initiatives and implementing corrective actions as necessary to improve quality and efficiency.

· Training, validation and skill development.

· Manages teams of engineers and technicians in coordination with Purchasing to ensure follow-up of all Supplier Corrective Action Requests (SCARs).

· Proven ability to work effectively in a team-oriented environment, with a demonstrated ability to manage multiple tasks and projects simultaneously while meeting tight deadlines and delivering results.

· Responsible for source inspection and FAI (First Article Inspection) approval.

· Expertise in supplier data management and performance evaluation, with a focus on improving, monitoring, and reporting supplier performance in terms of cost, quality, and timing.

· Strong knowledge of AS9100 documentation requirements and experience in creating and fostering healthy working relationships with clients, resulting in fewer non-compliance issues throughout the supplier base.

· Validation experience in casting, plastic molding, and over-molding processes, as well as supplier capacity assessment and process capability studies.

· Knowledge of quality tools and methodologies, including KPIs (Key Performance Indicators) and continuous improvement processes.

· Experience in performing internal audits (AS9100, SABRe & 5S) and monitoring ERP/PLM systems.

· Expertise in process improvement, elimination of waste, and monitoring of KPIs, COQ (Cost of Quality), and CTQ (Critical to Quality) metrics.

· Experience in process validation, operator validation, first piece verification, and FAI (First Article Inspection).

· Proven ability to effectively handle customer interactions and resolve any issues or concerns.

· Leadership experience in leading teams of engineers and technicians in manufacturing, testing, and delivery streams.

· Expertise in reviewing and approving engineering documents (FMEA, PFD, Control Plan, Assembly Drawings, and Work Instructions).

· Experience in conducting project kick-off meetings and commitment feasibility studies.

· Assisting the business development team in the RFQ (Request for Quotation) stage

· Assemble mechanical systems including LRUs and modular racks, ensuring that all components are properly fitted and function as intended.

· Conduct thorough quality checks to verify that the assembled systems comply with drawings and specifications.

· Qualification and reliability testing of various aerospace products (Backshells, LRUs, Connectors, PCBAs, and Wire harnesses)

· Qualification testing of QPL (Qualified Product List) products

· Resource planning, utilization study, and machine maintenance

· Preparation of QA/QC documents, including QAPs (Quality Assurance Plans) and test reports

· Development of new testing strategies for new and existing products through coordination with design engineering and manufacturing teams

· Design, manufacture, procurement of rigs, fixtures and commissioning tests

· Expertise in RF cable testing (IL, RL, and SWR)

· Development of customized testing methods (vacuum testing, leak testing, dew temperature testing, high-rated electrical load testing)

· Development of automatic test programs for electrical testing (WeeTech, MK Tester, ATE)

· Conducting and validating EMI/EMC testing in accordance with MIL-STD-461 standards.

· Experience in supplier quality audit, including source inspection and FAI approval with key performance indicators (KPIs) for monitoring and reporting on supplier performance

· Expertise in supplier data management and performance evaluation with KPIs for cost, quality, and timing

· Leadership experience in managing teams of engineers and technicians with KPIs for follow-through of all SCARs (Supplier Corrective Action Requests)

· Strong knowledge of AS9100 documentation requirements and experience in creating and fostering healthy working relationships with clients with KPIs for reducing non-compliance issues throughout the supplier base

· Validation experience in casting, plastic moulding and over-moulding processes with KPIs for process capability and efficiency

· Conducted supplier audits to ensure aerospace industry compliance

· Monitored supplier performance and implemented corrective actions

· Managed portfolio of suppliers and ensured compliance with aerospace standards

· Facilitated resolution of supplier quality issues to minimize production impact

· Developed and maintained supplier scorecards and performance reports

· Conducted root cause analysis and implemented corrective actions for aerospace quality issues

· Developed and implemented inspection plans to ensure aerospace standards compliance

· Trained suppliers on aerospace quality standards and requirements

· Conducted internal quality audits to maintain aerospace standards compliance

· Provided technical support to suppliers to improve quality and reduce defects

· Led cross-functional teams to resolve supplier quality issues

· Conducted root cause analysis to eliminate sources of quality issues

· Implemented effective corrective actions to improve supplier quality

· Communicated effectively with suppliers, cross-functional teams, and senior management

· Provided regular updates on supplier quality performance and related issues

· Collaborated with suppliers and internal teams to improve supplier quality

· Knowledge of AS9100 and NADCAP aerospace industry standards

· Knowledge of aerospace manufacturing processes, metallurgy, and mechanical design

· Proficient in quality tools and methods such as statistical process control, root cause analysis, and corrective action.

· Conducted visual, dimensional, and functional inspections and testing in accordance with documented policies and procedures, ensuring product quality and conformance to specifications.

· Carried out specialized testing and inspection requests and documented non-conformances in the Non-Conforming Material Review system.

· Performed and reviewed First Article Inspections per AS 9102, collecting data and recording results in a systematic manner.

· Ensured all inspection and test data was recorded as per written instructions and procedures, maintaining accurate and up- to-date records.

· Contributed to the continuous improvement of inspection processes, staying current with industry standards and best practices.