VIGNESH M

· Performed optimization project in Air Disc brake Assembly line.

· Performed Key role in Gantry Robot programming and commissioning in Existing S- camshaft machining Line .

• · Improved the Helical Air disc brake proto assembly process thro Fixture design & Process modification.
• · Responsible for Helical Air disc brake Proto assembly.
• · Created & managing the proto process documents of Helical Air disc brake.
• · Conducted a MFR trials on ADB sleeve & Bush child parts.
• · Performed the Key role in Wheel cylinder conveyor line RFID introduction.
• · Improved the process in One way rotation checking of Adjuster assembly thro Fixture design change & Horizontally introduced in Existing line to eliminate the 2% rejection per month.
• · Performed a key role in mechanical modification in insert press SPM during Load cell introduction thro design.
• · Performed a key role during introduction of data capturing thro digital dial & clocking gauge checking interlink in LCV Drum brake Dia setting process.
• · Revamped the parking brake assembly line traceability PY system.
• · Improved the 60% of production in Auto adjuster wheel cylinder line.
• · Improved the 38% production in Auto riveting Machine thro CNC programming.
• · Reduced the setting time in Auto Adjuster wheel cylinder line from 20mins to 10mins.
• · Knowledge in Vision inspection system.
• · Knowledge in RFID & QR based traceability system.
• · Performed a key role in CCFS system introduction in MRC division.

· Performed a key role in LCV Drum Brake assembly line SMED project.

· Performed a key role in LCV Drum brake Twin torque tool introduction for Wheel cylinder & back plate mounting application.

· Performed a key role in Hydraulic unit Layout change.

· Managed the Hydraulic unit process documents such as DOE, FMEA, PF & Control plan.

· Prepared process documents for new Auto Adjuster wheel cylinder line & Aluminum clutch master cylinder new product.

· Capable of organizing & complete the new product assembly thro ESO method for ER&D Validation & Customer.

· Performed a Key role as carrier machining line setter.