Vignesh Kumar M
Coimbatore
Summary
Dynamic Senior Engineer with a proven track record at Propel Industries, excelling in process optimization and team leadership. Expert in root cause analysis and implementing continuous improvement initiatives, achieving significant cycle time reductions. Committed to safety management and quality assurance, fostering an accident-free work environment while enhancing operational efficiency.
Overview
15
15
years of professional experience
Work History
Senior Engineer
Propel Industries Private Limited
Coimbatore
09.2022 - Current
- Work Allocation to the Team Members (27 members)
- Monitor Safety, Quality, Delivery to meet Standardized work, Running Smoothly. Perform P-D-C-A to support run Flawless Operation.
- Avoid Operator Error by Single point lesson, Visual aid, WOS ,Team Versatility and Visual Management by 5S Apply Problem Solving Tools 5 Why, G8D, FMEA and 7QC Tools
- Follow Time Data Management to Start Up Process, Escalation Process, Daily Zone Review and Close out.
- Responsible of Productivity Improvement, Cycle time Reduction, Trouble shooting the issue to analyses the Operational efficiency and Reduce the Scrap Responsible to do the Route Cause Analysis and Corrective action for in house and customer rejection
- Planning and coordination with maintenance for Preventive and Breakdown Maintenance jobs.
- Focus on Continuous improvement activities and implement Kaizen Responsible for better flow of material without having any stoppage in production.
- Focusing on areas like cost reduction, improvement of Productivity
- Responsible for safe working conditions and accident free working environment
- Responsible for on time DMS complaints closing.
- Monitored performance metrics to identify areas of improvement.
Senior Associate
Ford India Private Limited
Chennai
03.2019 - 09.2022
- Monitored production processes to uphold high standards and efficiency.
Ensured product quality for automobiles on trim conveyor belt through diligent oversight.
Collaborated with production department to effectively resolve operational issues.
Reported line stops and quality concerns to production team leader promptly. - Managed team resources, including assigning tasks, monitoring progress, and ensuring deadlines were met.
Associate
Ford India Private Limited
Chennai
02.2010 - 03.2019
- Working as a Production Team Flexi at the Machining Cylinder Block line, reporting to the Team Leader of the Production Department regarding the process on the Daily Production and Planning Report. Responsible for the outcome product for automobiles through CNC machines (MAG NBH5 and NBH5+ machines).
Education
Bachelor of Arts - Electrical Engineering
SRM Institute of Science And Technology
Chennai12-2019
High School Diploma -
VLB Janakiammal Polytechnic College
Coimbatore05-2009
Skills
- Process optimization and cycle time reduction
- Root cause analysis
- Preventive maintenance
- Quality assurance
- Team leadership
- Safety management
- Continuous improvement
- Problem solving
- 7QC
- G8D
- 5S
- Poka-Yoke
- FMEA
- Process Validation
- MS Office
Accomplishments
- Achieved 100% OTD by completing man-hours loss monitoring with accuracy and efficiency
- Reduced operating costs by process change and layout change
- One of the team members is to implement lean in the assembly line
- Trial setup change time has been reduced
- HPU reduction in cylinder block line
Timeline
Senior Engineer
Propel Industries Private Limited
09.2022 - Current
Senior Associate
Ford India Private Limited
03.2019 - 09.2022
Associate
Ford India Private Limited
02.2010 - 03.2019
Bachelor of Arts - Electrical Engineering
SRM Institute of Science And Technology
High School Diploma -
VLB Janakiammal Polytechnic College
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