Vignesh R
Chennai
Summary
Dynamic leader with 18 + years of Experience in Leading Automotive OEM specific to Paint shop. Having Expertise in 3wet Paint technology - Spray booth,Paint mix room,Major repair & Tu-tone. My last experience is with Ford India as Production Team Leader. Am looking at new opportunities in the same field.
Overview
18
18
years of professional experience
Work History
Team Leader
Ford India Pvt Ltd
Chennai
08.2014 - Current
- Allocate resources to respective work.
- Verify all booth parameters.
- Ensure the quality parameters in the car level to meet the customer requirements.
- Ensuring on time delivery as per requirement with FTT(First Time Throughput).
- Responsible for providing ERA/ICA and PCA and Cut-Off details for manufacturing issues which are comes through External Warranty Teams and also through the metric TGWs (Things Gone Wrong).
- Developing Quality Documents and Standards (Quality Process Sheet,Check sheets, Visual aid, DMAIC)
- Ensuring adherence of quality operating system (QPS, JIS ,CONTROL PLAN,VISUAL AID,JVM & JCS, GSPAS)
- Raise the QIFF for quality issues & validate ICA, PCA
- Participate in paint shop GFCPA daily & weekly meeting. take corrective actions.
- Spares Management: By Ordering, Listing, Maintenance and Servicing
- Maintaining metrics like SQDCME (Safety, Quality, Delivery, Cost, Maintenance and Environment) also maintaining team members giving training & develop their work culture
- Identify new opportunities for improvement and conduct trials in the process and validate the results.
- Motivate team members to generate innovative ideas.
- Plan & Execute VR Training for newcomers.
Production Associate
Ford India Pvt Ltd
Chennai
08.2007 - 07.2014
- Achieving the daily production schedule as per the target.
- Giving quality as per standard.
- Participate in team improvement activities.
- Raise kaizens & safety hazards.
- Coach new trainees.
- Preparation and cleaning of the existing paint lines for the new color.
- Maintain 5s in work area.
- Update WBDM on time for monitoring parameters.
- Paint consumption tracking & monitoring.
- Create awareness about safety on work area.
- Quality, Delivery Lead.
Trainee
Ford India Pvt Ltd
Chennai
08.2004 - 07.2007
- Participated in on-the-job training, working closely with supervisors and coworkers and asking appropriate questions.
- Shadowed senior team members to learn all related jobs and tasks.
- Attended training courses to build understanding of processes, techniques and industry.
- Safety & Kaizen Coordinator.
- Support for cross functional teams.
Education
B.TEC (PT) - EEE
SRM University
ChennaiDiploma - EEE
Dhanalakshmi Srinivasan Polytechnic College
PerambalurSkills
- Knowledge in implementing quality standards
- Knowledge about spray gun handling technique
- Good knowledge about Paint related problems & ways to trouble soot them
- Good knowledge about color matching techniques, and handling Quality instruments
- Proficiency in MS Excel, MS Power point, and MS Word
- Proficiency in using QC tools, and Quality systems
Key Highlights
- 6 sigma project successful completion 1/year.
- Quality concern reduction by Tool modification & Process Modification.
- Cost saving suggestion implementation ( Purge thinner consumption reduction, Unwanted area Paint deletion & Scrap Re-utilization )
- Support for Implementing VR technology for trainees for handson experience.
Timeline
Team Leader
Ford India Pvt Ltd
08.2014 - Current
Production Associate
Ford India Pvt Ltd
08.2007 - 07.2014
Trainee
Ford India Pvt Ltd
08.2004 - 07.2007
B.TEC (PT) - EEE
SRM University
Diploma - EEE
Dhanalakshmi Srinivasan Polytechnic College