Vijay Gangawane

• Performed QA/QC inspections on onshore oilfield equipment, piping, and in compliance with API, ASME, and ISO 9001 standards , ensuring a 97% first-time acceptance rate .
• Conducted Non-Destructive Testing (NDT – PAUT, MPI, LPT, RT) on weld joints and pipelines, reducing welding defects by 20% .
• Performed QA/QC inspections on offshore oilfield equipment, piping in compliance with API, ASME, and ISO 9001 standards , ensuring a 97% first-time acceptance rate .
• Developed and reviewed Inspection Test Plans (ITPs), Quality Assurance Plans (QAPs), and Method Statements for major oil & gas projects.
• Oversaw vendor inspections, material traceability, and supplier audits , improving procurement quality performance by 15% .
• Led root cause analysis of Non-Conformance Reports (NCRs) and implemented Corrective & Preventive Actions (CAPA) that lowered recurring defects by 12% .
• Maintained comprehensive QA/QC documentation, calibration records, and MDRs (Manufacturing Data Records) , resulting in zero major NCRs during external audits .
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PROJECT -

ONGC DSF-II (Discovered Small Fields – Round II) is a strategic initiative by ONGC to develop several previously discovered but undeveloped small fields off India’s west coast.

HANDELING MATERIALS-

• ASTM A36, API 2H, ASTM A106, ASTM A335, API 2W, High Tensile Steel Plates, SS316L, SS304, Duplex (2205), Super Duplex (2507) Piping, tanks, Inconel 625, Monel 400, Hastelloy C276. Titanium: Heat exchangers, subsea compo. high chloride resistance, API 5CT, API 5L grades (X52, X65, Epoxy & Polyurethane Paints, Powder Coating – equipment housings & panels, Galvanization (Zn Coating) – ladders, gratings, supports, Composites (FRP, GRP): Walkways, handrails, pipes, tanks. Elastomers: Nitrile (NBR), Viton, HNBR, FKM – seals, O-rings, gaskets, Polymers & Plastics: PTFE (Teflon)

• Executed QA/QC inspections for offshore structures, piping, marine equipment, and fabrication works in compliance with ISO 9001, API, and ASME standards .
• Monitored welding inspections (WPS, PQR, WQT) and NDT methods (UT, MT, PT, RT, VT) , reducing weld-related non-conformances by 20% .
• Prepared and reviewed Inspection Test Plans (ITPs), Quality Assurance Plans (QAPs), and Material Test Certificates (MTCs) for marine and oilfield projects.
• Coordinated with clients, classification societies, and third-party inspectors to achieve zero NCRs during vessel and offshore audits .
• Led root cause analysis and Corrective & Preventive Actions (CAPA) for recurring defects, improving compliance and process stability.
• Maintained QA/QC documentation, calibration logs, and traceability records, ensuring audit readiness and regulatory compliance .

• Conducted QA/QC inspections of civil, structural, mechanical, and piping works on marine and oil & gas infrastructure projects in compliance with ISO 9001, API, ASME, and client specifications .
• Monitored welding procedures (WPS, PQR, WQT) and applied NDT methods (UT, MT, PT, RT, VT) to ensure weld integrity and reduce defects by 18% .
• Prepared and reviewed Inspection Test Plans (ITPs), Quality Assurance Plans (QAPs), and Method Statements , ensuring adherence to contractual requirements.
• Supervised material inspections, traceability, and vendor quality checks , improving supplier compliance by 12% .
• Investigated Non-Conformance Reports (NCRs) and implemented Corrective & Preventive Actions (CAPA) , reducing rework costs by 15% .
• Coordinated with consultants, third-party inspectors, and clients for quality audits, achieving zero major NCRs during external assessments.

• Oversaw production operations of powder coating lines , ensuring adherence to quality standards, safety protocols, and process efficiency targets .
• Conducted in-process and final inspections of coated products reducing rejection rates by 18%.
• Implemented process improvements and lean manufacturing techniques , increasing production by 12% .
• Developed and maintained QA/QC documentation, SOPs, and inspection reports in compliance with ISO 9001 standards.
• Coordinated with suppliers and vendors for raw material quality checks (powder, chemicals, substrates), improving consistency.
• Trained and supervised shop-floor operators on process controls, equipment handling, and defect prevention , improving team productivity.

• Conducted in-process and final quality inspections of float glass coatings (thickness, adhesion, reflectivity, durability), ensuring compliance with ISO 9001 and customer specifications .
• Monitored sputter coating and chemical vapor deposition (CVD) processes , reducing coating defects and rejection rates by 15% .
• Implemented statistical process control (SPC) and root cause analysis to address recurring defects, improving process stability.
• Coordinated with production teams to optimize coating parameters, enhancing product quality and line yield by 10% .
• Maintained QA/QC documentation, test reports, and calibration records to support internal and external audits.
• Trained operators on inspection techniques, defect identification, and handling procedures , strengthening overall quality awareness.

• Supervised mechanical, electrical, and plumbing (MEP) installations at project sites, ensuring compliance with design specifications, safety codes, and quality standards .
• Coordinated daily work schedules, monitored subcontractors, and resolved technical issues to achieve 95% on-time project delivery .
• Conducted quality inspections and testing of MEP systems (HVAC, piping, electrical panels, fire-fighting, plumbing), reducing defects and rework by 15% .
• Maintained project documentation, material approvals, and inspection reports in line with ISO/QA procedures .
• Collaborated with consultants, clients, and site engineers to ensure smooth execution and zero NCRs during handover .

• Conducted diagnosis, repair, and maintenance of engines, brakes, transmissions, and electrical systems as per standards.
• Performed preventive maintenance and quality checks , reducing repeat service cases by 12% .
• Utilized diagnostic tools and manuals to troubleshoot issues, improving repair accuracy and efficiency.
• Documented service reports and ensured 95% on-time delivery of vehicles with high customer satisfaction.