Vijay kumar mishra
Rewa,MP
Summary
Adept Senior Mechanical Engineer with a proven track record at Orient Cement Ltd, enhancing mechanical maintenance and reducing downtime . Skilled in rotating equipment and leadership, I excel in preventive maintenance and team management, ensuring peak operational efficiency and safety in high-stakes environments.
Overview
12
12
years of professional experience
Work History
Senior Engineer mechanical
Orient Cement Ltd
06.2023 - Current
- Reduced production downtime by developing maintenance plans and preventive measures.
- Investigated and corrected mechanical problems with machinery.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
- Documented maintenance activities and confirmed compliance with relevant regulations.
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Optimized spare parts inventory management for cost reduction and increased availability.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Troubleshot issues with the kiln system, identifying root causes and implementing corrective actions to prevent future occurrences.
- Empowered employees to take ownership of their responsibilities, leading to increased accountability and improved performance outcomes.
Senior Engineer Mechanical
Sanghi Industries Ltd
12.2021 - 06.2023
- Responsible for Mechanical Maintenance of the plant & bring overall machine efficiency & support plant production by minimizing equipment downtime, reduce maintenance cost , manage & improving productivity of equipment with maintaining all Safety System and handling Manpower
- Responsible for Planning, scheduling, material handling & critical spare maintain through SAP and knowledge of SAP MM Module for Purchase Requisition of Equipment???s, Materials & Services, SAP for billing related activities
- Maintenance and troubleshooting of Screw Compressor make elgi atlas copco
- Maintenance and troubleshooting of different types of pumps
- Maintenance & operation of cooling tower
- Attend Maintenance activities in Coal mill Section Such as ??
- Mill Roller Tyre replacement work , Maintenance of Rotary air lock valve, maintenance of Screw conveyor , FK pump , Bag house , Maintenance and Overhauling of Gearbox ,Reduce false air Ingress by as per required modification
- Maintenance of Hydraulic system & lubrication system of coal mill
- Maintenance & implementation of preventive, predictive, schedule maintenance activities
Maintenance Engineer
Prakash Industries Ltd
05.2017 - 12.2021
- Boiler & Turbine Maintenance, Planning of Preventive Maintenance Schedule for Boiler Feed Pumps, CWP & ACWP, Condensate Extraction Pump, Conveyor Belts, Compressor, Cooling Tower Fan, LRSB and Rotary Soot Blowing System
- Execute maintenance activities for smooth operation of Boilers and Turbine, Breakdown Maintenance of Valves Tube Leakage of Boiler, Supervision, Monitoring and Coordinating for Shutdown Activities, Condition Based Predictive Maintenance of Equipment as and when required
- Maintenance of different types of pumps such as, Centrifugal pump, Reciprocating pump, Gear pump
- Assistance in Regular Vibration Monitoring of all Rotating Equipment
- Maintenance & Overhauling of Compressors Such as Screw compressor, Reciprocating compressor
- Overhauling of various gearboxes and maintaining their preventive maintenance schedule
- Co-ordination with Stores, Purchase, drawing departments for procurement of specified indented material
- If required also coordinated with various vendors
- Experience in Waste Heat Recovery Boiler Erection & Commissioning Activities
- Erection and commissioning of deaerator, PRV Station, feed water pipeline, all boiler drain line
- Boiler dozing system, Soot blowing pipeline with Installation of LRSB, SRSB, RSB
- Installation of Screw compressor as per Drawing
- Boiler Flue Gas leakage test, Boiler Pressure and Non-Pressure Parts Leakage and Commissioning
- Commissioning of Multi-stage Centrifugal Boiler Feed Pump
- Steam Blowing of Boiler with Critical Piping including Main steam line
- Boiler Alkali Boil out Procedure and Water Flushing to achieve elimination of Foreign Waste, Boiler Hydro Test for Tube Leakage
- Experience in 30.5MW Steam Turbine Erection & Commissioning supplied by M/s Siemens!
- Lube & Control Oil line pickling and Flushing, Steam flushing of Ejector, PRDS and Turbine Gland sealing system, Steam Blowing of Main Steam Pipeline
- Commissioning of Cooling Water Pumps and Auxiliary Cooling Water Pumps
- Commissioning of Cooling Tower Fans and Condensate Extraction Pumps
- Erection & Commissioning of Siemens make turbine, gearbox, generator, and its auxiliaries
O and M Engineer
Chhattisgarh Steel and Power Ltd
09.2012 - 05.2017
- Operation and Maintenance of CFBC boiler 142 Tph and 35 MW Steam Turbine with all auxiliaries
- Also has exposure in Erection and Commissioning of CFBC Boiler ( Make - Chinese OEM)
- Radiography of weld joints
- Boiler Pressure Parts Erection with steam piping
- Boiler Flue Gas leakage test, Alkali Boilout, Water Flushing with End Cap cutting of all Headers, Safety Valve Floating and Setting
Education
B.Tech/B.E. - Mechanical Engineering
Gyan Ganga Institute of Technology & Sciences
Jabalpur, India06-2012
12th - PCM
Madhya Pradesh
Shahdol, India06-2008
10th - ALL SUBJECTS
MADHAYA PRADESH
Shahdol, India06-2006
Skills
- Rotating Equipments
- Utility
- Ball Mill
- Kiln
- Cement
- Coal Mill
- clinker cooler
- VRM
- Air Dryer
- Cooling Tower
- Utility Maintenance
- Chillers
- Blowers
- pumps
- Compressors
- Cement Plant
- Mechanical maintenance
- Preventive Maintenance
- Maintenance
- SAP PM module
Leadership skills
Team Management
Project Management
Schedule Maintenance
Staff Training
Team Leadership
Languages
HINDI
ENGLISH
Projects
731 Days, WHRB BOILER 67 TPH ERECTION and COMMISSIONING BOILER MAKE ISGEC 395 Days, Steam Turbine 30.5 MW Erection and commissioning 365 Days, FERRO ALLOY PROJECT FOR PRODUCTION OF FERRO SILICON
Additional Information
Gender: Male
Marital Status: Married
Current Address- E-155 OCL COLONY DEVAPUR TELANGANA
Date of Birth: 08/06/1990
Interests
Singing, write peoms
Timeline
Senior Engineer mechanical
Orient Cement Ltd
06.2023 - Current
Senior Engineer Mechanical
Sanghi Industries Ltd
12.2021 - 06.2023
Maintenance Engineer
Prakash Industries Ltd
05.2017 - 12.2021
O and M Engineer
Chhattisgarh Steel and Power Ltd
09.2012 - 05.2017
B.Tech/B.E. - Mechanical Engineering
Gyan Ganga Institute of Technology & Sciences
12th - PCM
Madhya Pradesh
10th - ALL SUBJECTS
MADHAYA PRADESH
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