VIJAY PAL

· Design study of frame from scratch to proto build

· Design of frame & chassis, mountings, peripheral & Accessories

· Responsible for all designed aggregate should be CAE validated

· Tube calculations/PTB/ovality and fit-up gap

· Stamping parts formability Analysis

· Generating Assy & part Drawing detailing

· Material selection for different type of sheet metal parts

· Responsible for design issues and cost & weight optimization

· Responsible for GD&T application and implementation

· Solving technical and design problem in vehicle

· Test and evaluate prototype design ensuring the project meets

functionality

· Responsible for in drawing release activity and CR/ECR/ECN

· Welding penetration and heat affected zone determination

· Responsible for part modelling, Assembly and drafting, DMU check

· Expertise in complex part modelling with optimum weight

· Plant visit for test activity and quality improvement and sample

validation

· Minimizing the operation and part cost improvement.

· Visiting supplier end for development activity & DFM closer

· Functional Proto frame build-up activity along with test

· Utilizing Design Failure Mode and Effects Analysis (DFMEA), Design for Assembly, Digital Mock-Up, Design for Serviceability, and DFM (Design for Manufacturability)

· Played lead role in designing frame & Chassis & peripheral for RV1

Motorcycle

· Designing of Single Cradle Frame, Double Cradle Frame, Handle

Bar, Swing Arm, Side Stand, Center or Main Stand and Grab Parts

· Expertise in Tube bending Forming & calculation, weight

optimization

· Learnt Various Tools for tube bending & accurate development.

· Designing quality chassis components and systems of new class

leading motorcycles.

· Creating complex yet high quality CAD models, assemblies and

technical drawings

· Presenting design reviews with senior management across the

company.

· Attending and inputting into the engineering reviews and

discussions.

· Support prototype builds, validation (component, system & vehicle)

and launch

· Project management experience with proven ability to deliver within

project management framework. Proven record of working to strict

deadlines

· Adhered to timelines to meet quality assurance targets.

· Enforced rules and regulations to keep working environment safe.

· Conducted tests to determine success of product performance.

· Trained and managed drafters, junior engineers and surveyors.

· Defined engineering problems, collected data, established facts

and drew conclusions to solve project issues.

· Reverse engineering & Development on EV Chassis, Development &

feasibility & Calculation

· Scooter Frame, Swing Parts Design & Development

· Planning strategy for two wheeler frame development.

· Development sheet metal parts for frame and peripheral, Material

Handling Equipment

· Designing of Tool & dies (Blanking, Piercing, Bending, forming Tools)

· Designing of Gauge & Fixtures and load to Manufacturing

· Design & Implementation of Packaging Standard, Working On

Reverse Engineering

· Generating and Creating & editing BOM, Design of Wire Panel

Checker

· Monitoring of Tool Room activity & Involvement in NPD works of

shop floor

· Has a good knowledge of various materials (tool steel) and sheet

metal.

· To be familiar with geometric Dimensioning & tolerancing

· Develop process for manufacturing the product/detail components

· Assembly, Trial & Trouble Shooting of Press Tools.

· Knowledge of wire cut cost Estimation, Material Selection &

Optimization

· Design of Nesting, Yield, making Part Sequencing Calculation of

Cutting Tools

· Monitoring Tool Room & Distribution of Load According to Project