Summary
Overview
Work History
Education
Skills
Accomplishments
Trainingandcertificates
Plmtools
Personal Information
Timeline
SoftwareEngineer
Vijay Sawade

Vijay Sawade

Pune

Summary

Senior Design Engineer with 8+ years of working experience in product design and development in automotive domain on multiple major and minor project. Seeking for lead role responsibilities in the automotive systems development to achieve organization objectives and so my own growth as well.

8.5 years of experience in the Vehicle integration, design, product development of Commercial vehicles on Automotive domain. Experience in Complete vehicle packaging –DMU, Proto Build, Certification, new conceptual designs, proposals and drawings in sheet metal, casting, cooling line routing. Experience in handing large meetings related to Vehicle DMU, Product planning, Product issue resolution, DFM, DFA, DFMEA. Experience in Assembly, Modelling, drawing and Packaging for Engine Cooling, HVAC, Chassis frame. Expert in packaging study and clearance analysis in Whole vehicle DMU analysis. Expert and Proven record of best concepts for Mounting and Packaging of Electrical and Electronics component and Package Wiring harness using CAD of complete vehicle. Experience in dealing with cross functional teams at VA/DMU meetings and at any stage of design, Issue resolution. Good knowledge of 4D & various manufacturing process of sheet metal, casting components. A Good team player with positive mindset having a track record of delivering multiple con-current projects in fast paced environment. Worked with Notable OEM organizations TATA Motors -Pune, Navistar -USA (Volkswagen group), Mahindra & Mahindra-Mumbai, Escorts Tractor- Delhi

Overview

8
8
years of professional experience

Work History

Senior Design Engineer

TATA TECHNOLOGIES
Pune
06.2022
  • Vehicle Integration and Design - Overall Vehicle layout Study across various available models and competitor study, Aggregate packaging & giving different Proposals upfront to the Aggregate owners for the further Design finalization work
  • DMU - Conduct Design Reviews to meet requirement of dynamic & static interference /clearances analysis by using mechanism & Articulation of Cad Models & also conducting feasibility study of vehicle packaging
  • Modularity - Responsible for CAD/DMU Signoff, BOM Management & requirement compliance and maintain modularity
  • 4D - Vehicle DMU Preparation and Review, 4D review, CFT Review and Vehicle Design Release, Follow up for aggregate design release
  • Vehicle level Design Calculation - Vehicle CG, Vehicle Angles, FUPD, RUPD, Certification releted vehicle document preparation and certification completion from certification team
  • Proto Build - Creating Work scope for Proto Build, proto part list, Complete support for proto build from start to end
  • Vehicle test - To Co-ordinate for Vehicle preparation and carry out - CMVR Tests as per changes, Indoor tests, Outdoor test as per DVP test plan
  • Production Issue resolution - To co-ordinate with Product Line and production team, Launch team for BITS, QIB, Field Issue Resolution and lead from design team
  • Idea Implementation - To follow up Check and carry out ICR idea implementation in current vehicle model
  • Release - Vehicle composite release for various combination of features and specs, vehicle attribute release
  • Vehicle Drawings - Create and release Vehicle Offer drawing, Vehicle pass of norms.

Design Engineer

Tech Mahindra Ltd
Pune
03.2018 - 05.2023
  • Responsible for Navistar Truck design, engineering and release deliveries of Powertrain and Electrical projects
  • To drive research and development projects
  • Hybrid Truck cooling lines routing and modelling (Concept Truck-Tractor) Packaging of HVAC Hoses, Battery Cooling, Power Electronics Cooling, Transmission oil cooling lines, Battery mounting bracket, AC compressor support mounting bracket
  • Selection of end fittings for cooling hoses
  • Design of hose mounting brackets
  • Regular part of VA meetings for the cooling lines package and other team’s changes
  • Design review with Cross Functional Teams for proposals
  • Created build book HVAC, battery cooling lines and power electronics cooling lines and Radiator Hoses
  • Worked in design of (HVBM) Battery mounting support bracket
  • Worked in the design of AC compressor support mounting bracket
  • Electric Bus Wiring harness Packaging and support bracket design Wiring harness routing as per schematic, component packaging, installation drawings in below projects - Intillipark Brake Implementation (Models - RH, HV, MV, HX & LS) Cabin Air Bag Harness : (LT, HV, MV) Inverter power and shore power wiring harness
  • Autonomous Truck Camera Harness Packaging
  • Electric Bus Program H04 and H05 (Pilot Projects)
  • Trans Air HVAC Harness De-kitting CE Bus
  • Engine Part & Engine Cooling system Worked in drawings of Engine part, Engine intake and Exhaust system components
  • Drawings, Mounting, packaging study & analysis of Truck Powertrain peripheral components - Radiator Cooling pipes, Transmission Oil Cooling, Transmission Oil Fill Dipstick, Engine Oil Fill & Dipstick
  • Radiator frame drawings
  • Cost and Complexity Reduction (Industry 4.0 Strategy) Engine Air Cleaner Support Bracket – Driving factor analysis for complexity reduction
  • Made proposals for Complexity & cost reduction of components of Transmission Oil cooling line (Tubing), Oil Fill Tube, Buggy Spring, Shifter Lever, Engine oil fill & Dipstick, Engine Air cleaner supports
  • To create, update and revise Assemblies and parts in NX/Teamcenter and CDMS as per changes
  • New concept release work of Powertrain peripheral components Solves issues raised in the plant regarding Shifter lever, Transmission mounting– Do Packaging study and give suggestions for their solutions
  • To check recent releases of variety of components in powertrain and component variations, give observation in powertrain
  • To Create Installation drawings and build book manual of Powertrain peripheral components and assemblies
  • Transmission Oil Cooling line Communization Study and analyses large variation transmission oil cooling lines
  • Make modifications in the TOC routing to have common routing for across various combinations of Engine and Transmission
  • Make presentation of showing common TOC proposals and review with Client
  • Made large amount of cost reduction by TOC communication
  • Engine Integrated system Worked in the design of Air Cleaner Support bracket concept design, drawings and release in the system
  • Air Intake system duct modification
  • New concept proposal for sensor location
  • Alternator Support bracket design and drawing.

Design Engineer

Designtech Systems Ltd
Pune
10.2015 - 10.2017
  • Client: Escorts Agri Machinery, Faridabad, Delhi
  • (Compact Tractor – Benchmarking) Transmission Housing and Internal components design and drawings- Casting and forging
  • Engine parts modelling and drawings
  • Meeting with supplier for design fulfillment as per manufacturability
  • New concept designs for 4-wheel drive provision
  • Worked on benchmarking, preparing layout in 3D and Auto cad
  • Client: Mahindra Powerol, Kandivali East, Mumbai
  • Worked in Design, development, Modeling, Assembly and drawings of diesel generator canopy parts in NX-sheet metal and NX-Ideas as per customer requirement
  • Modeling of large sheets metal parts of the canopy by taking into consideration strength, acoustics and ergonomics of generator canopy
  • Make detailing as per company standards
  • Mahindra Engine Exhaust System components design, modeling, and drawings, components such as Exhaust bellow, Muffler (Silencer), Tail pipe and there support system design
  • Develop and modify Generator Canopy as per customer requirements or check for the alternative solutions
  • Design change as per proto type review
  • Assign revisions to assemblies in Teamcenter
  • Along with main projects assigned with the task of modifying the existing canopy models as per customer requirements and development, carried out a BOM generation
  • Making Bill of Materials, General arrangement drawing and the complete set of drawing of DG Canopy.

Education

B.E. MECHANICAL -

PVPIT SANGLI (SHIVAJI UNIVERSITY)
12.2014

HSC -

SRVM JATH
02.2010

SSC -

RVDH JATH
03.2008

Skills

  • Concept design
  • 4D
  • Sheet metal design
  • NX
  • Creo
  • Vis-Mockup
  • Matlab
  • Simulink
  • Stateflow
  • Teamcenter-12
  • TCUA
  • Navistar CDMS
  • GD&T
  • Limit, Fit & Tolerances
  • Engineering standards, ASME
  • Materials
  • CMVR
  • Expert in DMU Packaging
  • Analytical skill
  • Problem solving
  • Issue simplification
  • Proactive
  • Innovative
  • Positive Attitude
  • Good observation & imagination power
  • MS-Office (Word, Excel, Power Point) application

Accomplishments

  • Certification Course – Unigraohics NX , Creo
  • Best performance role in HVAC Cooling design
  • Spot award for plant issue resolution under Electrical Harness project

Trainingandcertificates

  • Unigraphics NX – Modelling, Drawing, Assembly, Mechanical Routing, Electrical Routing
  • Creo - Modelling, Drawing, Assembly

Plmtools

  • Teamcenter-12
  • TCUA
  • Navistar CDMS

Personal Information

  • Date of Birth: 11/11/1991
  • Marital Status: Married

Timeline

Senior Design Engineer

TATA TECHNOLOGIES
06.2022

Design Engineer

Tech Mahindra Ltd
03.2018 - 05.2023

Design Engineer

Designtech Systems Ltd
10.2015 - 10.2017

B.E. MECHANICAL -

PVPIT SANGLI (SHIVAJI UNIVERSITY)

HSC -

SRVM JATH

SSC -

RVDH JATH

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Vijay Sawade