VIJAYA KUMAR KOPPULA
PRODUCTION MANAGER
Hyderabad,TG
Summary
Ambitious Production Manager with 18+ years of experience in production environments. Motivates employees to align performance with company objectives in fast-paced production environments. Superior competency in resource allocation, production scheduling and workflow management.
Overview
19
19
years of professional experience
Work History
Production Manager
SUVERA FLUID POWER PVT LTD
01.2023 - Current
- Conducted root cause analysis on production issues, devising corrective actions to prevent recurrence.
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Coordinated with sales and marketing departments to align production schedules with demand forecasts, maximizing both efficiency and customer satisfaction.
- Developed strong relationships with key stakeholders, resulting in better collaboration and alignment on project objectives.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Spearheaded process improvements that led to reduced cycle times, allowing for increased output without additional manpower or equipment investment.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Implemented preventive maintenance programs for equipment, extending their lifespan and minimizing downtime due to malfunctions.
- Championed safety initiatives within the workplace, leading to a significant decrease in accidents and injuries among staff members.
Factory Manager
ROTODYNE ENGINEERING SERVICES PVT LTD
05.2021 - 01.2023
- Reduced machine downtime through regular preventive maintenance and timely repairs.
- Facilitated open communication between all factory departments, leading to increased collaboration and more efficient problemsolving.
- Conducted root cause analyses of production issues to identify areas requiring corrective action or continuous improvement efforts.
- Negotiated contracts with vendors for cost-effective procurement of raw materials, parts, and services essential to factory operations.
- Achieved on-time delivery of products by closely monitoring production schedules and coordinating with various departments.
- Oversaw plant expansions and renovations, ensuring seamless integration of new equipment and processes into existing operations.
- Coordinated with suppliers to ensure timely delivery of raw materials, reducing lead times for production orders.
- Streamlined inventory management, resulting in reduced waste and improved cost control.
- Collaborated with sales and marketing teams to align production goals with market demands, increasing revenue potential.
Sr.Engineer Production
VELJAN HYDRAIR LTD
02.2010 - 05.2021
- Accelerated product development cycles by employing Agile methodologies and fostering a collaborative work environment.
- Led cross-functional team for successful completion of multiple large-scale projects, ensuring timely delivery within budget constraints.
- Conducted comprehensive safety audits to ensure compliance with industry regulations while maintaining a secure working environment for employees.
- Ensured seamless hand-off of completed projects to operations teams by providing thorough documentation, training sessions, and ongoing support as needed.
- Reduced production downtime by developing comprehensive maintenance plans and training staff on preventive measures.
- Spearheaded continuous improvement initiatives to drive innovation and operational excellence across all aspects of engineering functions.
Production Engineer Machine Shop
FEDERAL MOGUL BEARINGS INDIA LTD
04.2005 - 02.2010
- Managed production schedules, ensuring timely delivery of products while maintaining high quality standards.
- Assisted in the design of custom manufacturing equipment, improving overall functionality and ease of use.
- Coordinated efforts between engineering department and shop floor personnel to optimize resource allocation during peak times of demand.
- Improved production efficiency by developing and implementing new manufacturing processes.
- Enhanced product quality with the implementation of rigorous testing procedures and quality control measures.
- Analyzed data trends from daily operations reports, identifying areas where efficiencies could be improved upon.
- Streamlined workflows to reduce bottlenecks and improve overall productivity rates.
- Increased production volume, optimizing equipment layouts for maximum efficiency.
- Conducted root cause analyses to identify areas for improvement and implemented corrective actions accordingly.
Education
B.E.Mechanical
Global Institute of Engineering
Delhi, India04.2018
Three Year Diploma Mechanical Engineering
Govt Polytechnic College
Vijayawada, India04.2005
Two Years Inter Mediate Vocational Course (R.E.T).
K.M.R & M.S.R Junior College
Vissannapeta, India03.2003
10th Standard
Z.P.H.School - Board of Secondery Education
Vissannapeta, India03.2001
Skills
Safety Management
undefinedAdditional Information
SPC,TPM,KAIZEN,KANBAN,POKA YOKE,ISO 9001:2000,TS 16949 etc..
Training on machining and machining processes from advanced training institute,Ludhina.
Accomplishments
- Increased overall productivity and quality by 100% by implementing training programs designed to increase performance levels.
Industriel Visits
BHARAT HEAVY PLATES LTD,Vishakapattanam.
VISCO,Vishakapattanam.
FEDERAL MOGULGOETZ INDIA LIMITED,Bangalore.
KCP SUGAR INDUSTRIES,Vuyyuru.
I.T.Exposure
MS Office
DOS
Internet Surfing
Projects
Designed a model of WATER COOLER with project report.
Disclaimer
I here by disclaimer that the above written particulars are true to the best of my knowledge and belief.
Timeline
Production Manager
SUVERA FLUID POWER PVT LTD
01.2023 - Current
Factory Manager
ROTODYNE ENGINEERING SERVICES PVT LTD
05.2021 - 01.2023
Sr.Engineer Production
VELJAN HYDRAIR LTD
02.2010 - 05.2021
Production Engineer Machine Shop
FEDERAL MOGUL BEARINGS INDIA LTD
04.2005 - 02.2010
B.E.Mechanical
Global Institute of Engineering
Three Year Diploma Mechanical Engineering
Govt Polytechnic College
Two Years Inter Mediate Vocational Course (R.E.T).
K.M.R & M.S.R Junior College
10th Standard
Z.P.H.School - Board of Secondery Education
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