Vijayan MURALIDHARAN

• Converted CATIA V4 models to CATIA V5, referencing official Boeing drawings.
• Recreated 2D drawings based on legacy Mylar (hand-drawn) data and internal systems.
• Modified tooling for FME flip doors to address safety hazard based on stress team feedback.
• Coordinated across design, stress, and tooling teams to implement updates.
• Worked on conversion tools including OHME, FME, PME, LJ, DJ, and miscellaneous fixtures.
• Gained tool-level understanding and exposure to Boeing’s Standard Airplane Coordinate System.
• Contributed to Boeing 767 program involving multiple conversion and modification tasks.

Project Highlight (from Boeing – 767 Program)

Completed a long-standing Mylar conversion for an OHME tool, where the associated engineering (aircraft engine reference) was missing., Took initiative to manually recreate the missing engineering in the drawing by referring to legacy Mylar data., Effort was well received during quality review and marked as a helpful contribution.

• Worked on the project “Homeline Commissioning of Altroz CNG”.
• observed digital manufacturing processes such as robot programming, station building, and line setup.
• Understood how cycle time optimization and clash detection were validated using simulation software before shop floor implementation.
• Witnessed BIW robotic welding operations and contributed to error reduction through effective Poka-Yoke techniques.
• Proposed and implemented a stopper-based clamp modification to prevent misoriented bracket placements.
• Created and shared spot weld distribution plans for BIW parts with the programming team.