VIJAYKUMAR MAKWANA

• Handled Team of Engineers, Chemists and Technicians
• Founded Failure Investigation department
• Set-up cost-effective business model for profit making unit
• Develop Corrosion Laboratory as per NACE standards
• ISO 17025:2017 accreditation achievement
• Handled Oil &Gas Clients and developed business (KOC, KNPC, KIPIC)
• Increased sales 20% in the year 2019-2020

• Reporting to Unit officers for any failure related to issues
• Performed UT, MPT and PT
• Mechanical and Metallurgical testing of raw materials
• Failure report preparation
• Audit documentation
• Manpower management

Instrumental in training, preparation, development, implementation and maintenance of QMS & organizational policies and procedures

-Coordinating with production department for stage/final/third party inspection

-Developing suppliers include steel mills, supplier QA, Audits, approvals, certifications, rating

-Review standards (API 5L/5CT/2B, AWS D1.1, NACE, ASME, API Q1, ISO 9001)

-Prepare technical specifications for buying raw materials like LSAW, Seamless pipes, HRC coils, zinc ingots, Lab Chemicals, instruments

-Prepare the fabrication or welding parameters for hot induction bends or ERW pipes

-In-house calibration and monitoring the instruments, gauges and its uses

• Prepared ISO 17025 documentation as per NABL guidelines
• Established Testing methods and trained all technicians
• Handled Technical Inquiries and commerical negotiations
• Set-up UTM, Hardness Machines, Impact machine, Metallography unit
• Marketing and Presentation to new clients

• Steel Making Operation using twin-shell hearth technology
• Operated 250T of Con-Arc furnace
• Using DRI, Hot Metal, Scrap for Melting & Refining
• Manpower management, shut-down arrangement
• Dealing with contractors and top-management
• Made Carbon steels
• Maintenance of all steel melting units

• Steel Making Operation scrap based technology
• Melting and Refining of Alloy steels
• Preparing heats, tapping and turn around of furnace and LRF
• Operated 50T of EAF (UHP-EBT type)
• Maintenance of all steel melting units
• House keeping, manpower management, shut down arrangement

• Stainless steel refining
• 20T to 50T of AOD converter, EAF, LRF operation
• Scrap based Melting and Refining
• 200, 300 & 400 series SS steel making
• Developed excel based process optimization
• Manpower management
• Scrap segregation by using PMI techniques