Summary
Overview
Work History
Education
Skills
Timeline
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Vijesh S

Vijesh S

Maintenance Manager
Chennai ,Chennai

Summary

Accomplished Maintenance Manager with a proven track record at ZTT India Pvt Ltd, enhancing operational efficiency and team productivity. Expert in Auto Cad 2D and adept at leading teams, demonstrated by successfully commissioning a 1MW rooftop Solar project. Skilled in implementing power-saving initiatives and TPM, significantly improving system reliability and performance.

Overview

11
11
years of professional experience

Work History

Maintenance Manager

Ztt India Pvt Ltd
11.2017 - Current
  • Equipment Maintenance: Preventive & Breakdown Maintenance of Fiber Drawing machine, 120 KW Induction heating Furnace & Stabiliser, Fiber 3000-DDW Auto dual take up machine, PT-2500 rewinding machine, Curing LED furnace Equipment.
  • Utility Maintenance:Preventive & Breakdown Maintenance of 33 KV Transformer, 11 KV Transformer, 1000 & 500 KVA UPS, 750 KVA & 1000 KVA Diesel Generators, Automatic Tap Changer. Air Compressor water injected, oil free , also 75 KW oil injected LPCDA-8Bar & HPCDA-13 Bar & 2-Ton Passenger Elevator
  • HVAC System: Preventive & Breakdown Maintenance of 400 Tr Chiller plants, Air Handling Unit (AHU), 600 TR Cooling towers, Condenser Pumps, Heat Ex-changers.
  • Gas station Maintenance: Maintenance of Liquid Nitrogen(N2), Liquid Argon(Ar), Liquid Carbon-Di-oxide(Co2), Helium (He), Deuterium (D2) ,Hydrogen+Nitrogen (H2N2) mixture gas stations safety valves, Telemeters, Evaporator system, Safety line sensor, Neutralizing device system.
  • Water system: Preventive & Breakdown Maintenance of Reverse Osmosis (R/O) plant, Softener Plant & Dosing System
  • Preventive & Breakdown Maintenance of ETP - Effluent Treatment Plant & ATP - Air Treatment Plant
  • Spares Management: Inventory & Purchase follow up of Critical Spares and Consumable spares list updating every week and to avoid the breakdown regarding spares.
  • Man Power Management: Team size of 25 members, including Deputy & Assistant manager, Sr.Engineer, Team leaders, Shift incharge, Engineers of both Electrical & Mechanical, As per Skill Matrix Training conducting, Work task assigning, Leave, Shift plan, Week-off, Shutdown Maintenance. Communicating all time to sort out the problems.
  • KPI: Monitoring & Controlling of Power Consumption, Water consumption, Gas Consumption, Spares consumption monitoring daily basis, weekly basis, monthly basis.
  • Billing: Factory power bill, water bill, Apartment Power bill & factory sewage water outlet billing.

Maintenance Engineer

Woosu Automotive India Pvt Ltd
04.2015 - 11.2017

Operation and Maintenance of 500 Kva UPS

Operation and Maintenance of 750 kva DG

Operation and Maintenance of CNC and VMC equipment

Preventive Maintenance and Condition based Maintenance of Critical spares

Power consumption data monitoring

KPI management.

Assistant Engineer

Greaves Cotton India Pvt Ltd
09.2014 - 03.2015
  • Operation and Maintenance of 500Kva ups
  • Operation and Maintenance of Air compressor
  • Operation and maintenance of HVAC system
  • Preventive Maintenance scheduling

GET

TVS Sundaram Fasteners Pvt Ltd
09.2013 - 09.2014

Daily Equipment condition Checklist update

Daily power and diesel consumption update

Monthly KPI data report making

Preventive maintenance work

ISO Audit documents preparing

Education

Bachelor Of Engineering - Mechanical Engineering

Sakthi Engineering College
Chennai
04.2013

Skills

Management Cost Cuttings in major parts

1) Helium gas consumption reduction, by implementing chiller unit in the process, which reduce gas cost :45 lakhs/ year saving

2) Power load analysis done and demandr reduction accordingly of CMD 3700 KVA to 3200KVA, in terms 22 lakhs/ year saving

3) 1MW solar roof top project taken lead role installation and merging with our LT panel Which saves 648 Lakhs / year

4) Deturieum gas cylinder container modification Cost Reduction leads 18 lakhs/ year

Auto Cad - 2 D

MS office

Leaded the installation and commissioning of 1MW rooftop Solar project

Team management

Power saving Ideas

Kaizen implementing

TPM implememtation

Training to the team according to the Skill Matrix, both Internal & External

Timeline

Maintenance Manager

Ztt India Pvt Ltd
11.2017 - Current

Maintenance Engineer

Woosu Automotive India Pvt Ltd
04.2015 - 11.2017

Assistant Engineer

Greaves Cotton India Pvt Ltd
09.2014 - 03.2015

GET

TVS Sundaram Fasteners Pvt Ltd
09.2013 - 09.2014

Bachelor Of Engineering - Mechanical Engineering

Sakthi Engineering College
Vijesh SMaintenance Manager