VIKAS PETWAL
DELHI
Summary
Hardworking and motivated individual with 14 years years of experience and record of success in manufacturing and inventory management. Solid history balancing team performance, customer service targets and business objectives. Dedicated to working closely with employees to maximize productivity and optimize procedures. Decisive leader with good planning and organizational skills.
Overview
14
14
years of professional experience
Work History
Astt. Manager
instakart Services private Ltd.
Gurgaon
12.2021 - Current
- Manpower management Handling contractual MP and roster planning
- Category wise storage planning according to Plan
- Floor wise inventory planning in accordance of speed and reliability
- Item Movement to create as well as optimize space in accordance with future plan
- Space allocation with respect to Daily inbound load projection
- Planning and Performing regular stock count Handling Stock Variance charter at Site level
- Preparing RCA and implementation of actionables for highly effected areas of inventory
- Peforming Inventory audits with sellers
- Preparing VSM of processes for continoual improvement
- Kaizen implementation to improve productivity and safety site wise
- Maintaining Pan india MIS Tracker for site.
Junior Manager
Suzuki Motors Gujarat Pvt. Ltd.
MAHESANA
02.2016 - 12.2021
- Manpower management & skill development to Achieve target with safety and quality
- To improve work efficiency through 5s, Kaizen, Manpower training, poka-yoke, line balancing (tact time improvement)
- Supervising production operation to ensure accomplishment of target with in time
- Delegating work schedules for operators for smooth functioning of operations on shop floor
- OPS Preparation & Layout making for New line and Model change
- Handling full SWIFT & BALENO line(Under Body,Roof and Main Body) Independently
- With total of 94 robots (Handling, Sealer and Spot robots) Problem solving to reduce rework & rejection and increase and Direct pass rate
- Minimizing performance bottlenecks for achieving high productivity with minimum consumption of Consumables and machine time
- Maintaining all process related parameters of machines and equipment as per process standards on daily basis thru Jig & Fixture Check Sheet and Self Inspection Check Sheet to sustain quality and avoid line stoppage
- Part of all new development related activities for new model introduction and Addition of welding Robots, Welding Jigs etc
- Improving line performance by analyzing Monthly Data Daily data to Increase Productivity and reduce Defect, Rejection and Consumable cost etc
- Working on minimizing the breakdown losses by focusing to the regular problem occurring in the line
- Monitoring Man, Machine, Material and Methods to meet production targets and Quality compliance
- Daily Shop Documentation – Productivity-HPV, Line Efficiency, Man Power, down time etc
- Cost -Repair/Rework cost, Rejection, Manpower, Energy, Consumable Cost Quality-DPR, Defect analysis and countermeasures
Production Executive
AMW Motors Ltd.(Tranztar Division)
Bhuj
06.2010 - 01.2016
- Understanding-Interpreting of drawings for its realization
- Executes operations as per the design to ensure Utilization of throughout time & Proper Manufacturing&Assembly of the Parts
- Establishes Weld parameters, Weld sequences By Validating the Welding Process & Welding Procedure with destructive and non-destructive weld checks
- Update daily production status & divide job as per availability of manpower to meet 100% adherence for the required job
- Ensuring Quality and Product Design parameters of product in Production Line
- Procurement and designing of tools, instruments and Fixtures for repeatability and quick job Achievement
- Ensures proper action (Corrective Action /Preventive Action) on customer complaints
- Maintains Proper Production Documents for ISO/TS 16949.
Education
Diploma in Automobile Engineering -
Guru Teg Bahadur Polytechnic, Vasant Vihar, New Delhi
01.2010
10th(Matriculation) -
CBSE Board
01.2007
Skills
- Data analysis
- Process improvement
- Inventory management
- Cycle time improvement
- Space utilization for inventory and spare parts in manufacturing
- Staff Development
- Workforce Management
- G-Sheet, Excel, Libra, G-sites
- Robot teaching & Troubleshooting (MIG & Spot welding, sealer and handling robots)
- Sealer application process ASAHI and SCA
- New product Development
- Good interpersonal relationship, Team working, Communication skill
- JIG and Fixture maintenance and Jig Correction
- Green field line setup and production startup
- System knowledge of Mitsubishi GOT (Graphic operation terminal)
- Knowledge of Digital inputs /outputs and pneumatic operations of Line
- MIG welding & Heavy Fabrication
- Lean six sigma
- OPS Preparation & Layout making according to requirement
- Poka yoke confirmation for every single jig and fixture With Japanese Advisers
- Space utilization for inventory and spare parts
Accomplishments
Flipkart
- 18% Productivity improvement in GTL Process by doing Value stream Mapping.
- Successful completion of Yellow Belt project for Reducing IRT% and improving Delivery by 59%
- Value champion award for 15% reduction in Gross variance and PST adherence above 95%.
- Usage of Automa extension to reduce Manpower Fatigue/ Idle time and better supervision
Suzuki Motors Gujarat
- Line efficiency improvement from 84%-95% (in 3 months for both Swift & Baleno) currently at 97%
- Successful installation of 68 Nos. of Mechanical Automatic tip Changer frame and completion of their programming and Teaching.
- Reduction of overall 4 Sec. cycle time in Main Body(Total 10 Station) By Spot and dress time balancing thus improving body availability at White Body line.
- Awarded from SMC Japan for efficiency improvement work.
Tranztar
- Assisted in development of in house suspension system for trailers.
- Production set up at satellite plants in Bangalore, Mumbai and Raipur (project lead)
- Development of jigs and fixture for different sites according material availability.
- Worked in NPD Dept. For the New Products like Truck Carriers, Bulker, Tanker, Antenna Loader(For ISRO), Boiler Trailer.
Personal Information
- Date of Birth: 05/22/1992
- Gender: Male
- Marital Status: Single
Languages
Japanese, Hindi, Gujarati, English
Training
- 4 Months Training in Japan
- 45 Days Japanese Language training at HIDA Chubhu , Nagoya, Japan.
- Suzuki Skill Training at SUZUKI MOTOR CORPORATION, Kosai, Japan.
- Training program on EFFECTIVE SUPERVISION.
- Training program on lean manufacturing.
Languages
Hindi
First Language
English
Proficient (C2)
C2
Japanese
Beginner (A1)
A1
Gujarati
Intermediate (B1)
B1
Timeline
Astt. Manager
instakart Services private Ltd.
12.2021 - Current
Junior Manager
Suzuki Motors Gujarat Pvt. Ltd.
02.2016 - 12.2021
Production Executive
AMW Motors Ltd.(Tranztar Division)
06.2010 - 01.2016
Diploma in Automobile Engineering -
Guru Teg Bahadur Polytechnic, Vasant Vihar, New Delhi
10th(Matriculation) -
CBSE Board
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