Experienced electrical operations and maintenance professional with over 11 years of experience. Currently associated with one of the top notch German MNC chemical producer named BASF. BASF is the largest chemical producer in the world and it has done a sales of €65.3 billion in FY-2024. I Seek to utilize my technical expertise in a growth-oriented environment that values initiative, attention to detail, and continuous improvement. Passionate about applying analytical skills to overcome challenges and achieve success in a fast-paced setting.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Section Head - Electrical Maintenance
BASF India Limited
05.2022 - Current
Working as a Section Head- Electrical and responsible for maintenance of chemical process plants handling Care Chemicals, Polymer Dispersions for the Coatings, Automotive Parts, Automotive Coolants and Paper businesses.
Responsible for Operation & Maintenance of electrical equipments as per Zone classification (Zone-0, Zone-1, Zone-2, Zone-21 & Zone-22).
Looks over maintenance of 1875 kVA – flywheel coupling DG for ensure no interruption in process plant being a critical one.
Oversee maintenance of 3000 KVA Cummins make Diesel Engine HT (DG) operating on 6.6 kV voltage level & Stanford make- Alternator.
Provides leadership for the Maintenance, fault finding & troubleshooting in MCC panel, PCC panel, PLC panel, VVF drives etc. Handling maintenance of Variable Speed Drives with Make Danfoss, ABB, SIEMENS, DELTA & SCHNEIDER running on 0-415 V (0.75kW to 750 kW) class.
Prepare PM, PDM & CBM maintenance schedules. Steer Plant maintenance works, including maintenance of Power Distribution system involving 6.6KV/415V.
Maintain detailed documentation for ISO (900, 14001, 45001, and 50001), IATF, RCMS Audits and Electrical Statutory documentation work. Review and approve electrical engineering designs and related documentation.
Responsible for O&M of Rooftop Solar Plants having capacity of 1000 kWp in our plant premises.
Manage all the activities associated with the full lifecycle of the project from initiation to closure stages in accordance with safety, cost, scope, quality & time in line with the overall project schedule, meeting all business & technical requirements.
Ensure maintenance & operation of ACB (Air Circuit Breaker), VCB (Vacuum Circuit Breaker). Lead or assist with investigations, including Root Cause Failure Analysis as needed.
Develop and manage plant productivity and process improvement plans utilizing continual improvement techniques. Act as an agent for change to strive for continuous quality, process, and system improvements through the facility utilizing tools including six sigma and 5S.
Maintain Electrical Spares parts, service billing work & preparation of indents through SAP System. Spearhead all SAP related work, e.g. P.R.-Material & Service, SAP- PM Module, Inventory Control of Spares and so on.
Adhere to all Electrical regulatory & statutory compliances and ensure workplace safety through implementation, adherence and enforcement of company business standards, HSE standards as well as safety and development programs.
Deputy Manager - Electrical Maintenance
Phillips Carbon Black Limited
04.2017 - 04.2022
Worked as a Deputy Manager- Electrical and was responsible for maintenance of continuous running process plants i.e. CARBON BLACK ( L#1, L#2 & L#3) as well as for 30 MW Co- Generated Power Plants (Green Energy) generated from the flue (waste) gas of process plants.
Streamline operation and maintenance of electrical equipment like Power Transformers, AC & DC- LT & HT Motors, Power Control Centers, Motor Control Centre, IMCC, etc. Lead 66 KV Substation Operation and Maintenance work. Facilitate commissioning of all types of LT motors, it’s preventive & breakdown maintenance. Synchronize parallel with TG to GRID and GRID to T.G.
Manage all the activities associated with the full lifecycle of the project from initiation to closure stages in accordance with safety, cost, scope, quality & time in line with the overall project schedule, meeting all business & technical requirements.
Maintain detailed documentation for ISO/Audits and Electrical Statutory documentation work. Review and approve electrical engineering designs and related documentation.
Prepare PM, PDM & CBM maintenance schedules. Steer Plant maintenance works, including maintenance of Power Distribution system involving 11KV/415V & 11KV/690V Transformers; 11KV NGR panel maintenance work and 11KV LA, CT, PT panel maintenance work during the shutdown.
Provide leadership for the Maintenance, fault finding & troubleshooting in MCC panel, PCC panel, PLC panel, VVF drives etc. Handle maintenance of Variable Speed Drives with Make Rockwell, AMTECH, ABB & SIEMENS running on 0-690 V (0.75KW, 55KW, 75KW, 132KW, 400KW, 550KW) class etc.
Oversee maintenance of 1250 KVA Cummins make Diesel Engine (DG) & Stanford make- Alternator. Ensure maintenance & operation of ACB (Air Circuit Breaker), VCB (Vacuum Circuit Breaker). Lead or assist with investigations, including root cause analysis as needed.
Develop and manage plant productivity and process improvement plans utilizing continuous improvement techniques. Act as an agent for change to strive for continuous quality, process, and system improvements through the facility utilizing tools including six sigma and 5S.
Maintain Electrical Spares parts, service billing work & preparation of indents through SAP System. Spearhead all SAP related work, e.g. P.R.-Material & Service, SAP- PM Module, Inventory Control of Spares and so on.
Adhere to all Electrical regulatory & statutory compliances and ensure workplace safety through implementation, adherence and enforcement of company business standards, HSE standards as well as safety and development programs.
Testing & Commissioning Engineer
Reliance
06.2014 - 03.2017
Served as Testing & Commissioning Engineer for plants C2 CPP, NPB (700-20) and ETP under “AKSHAR Lee PANT” located in Vadodara, Gujarat by managing, planning, and executing all Testing and Commissioning activities of HT & LT PANELS (PCC, MCC & PMCC) including Relay Testing, CT, PT, bus bar and Circuit Breaker.
Involved in Transformer Testing (Power & Distribution); HT & LT Motors testing; CT, CBCT & PT Testing; Relay Testing (Coil Resistance, Pick up and Drop off);
Performed and led activities for OIL BDV Testing of Transformers; HI- POT Testing of HT Cables, Bus Duct (33KV, 11KV, 6.6 KV); Insulation Resistance (IR) Testing of Cables, CT, PT, Breakers.
Coordinated plant maintenance schedules with the maintenance department and directed maintenance and testing of Earth Pits.
Provided technical support for commissioning of HT & LT panels with complete scheme checking.
Ensured efficient projects execution according to the scope, budget and schedule considering legal regulations, norms, procedures and internal standards.
Supported the Company's mission, vision, values and goals in the performance of daily activities and ensured adherence to defined guidelines, processes and procedures, for the Testing and Commissioning operations.
Quality control and process improvement initiatives
Continuous Improvement
5S & Six Sigma
Vendor Management
Budgeting/ Cost Savings
Stores & Procurement
Sustainable energy practices
QHSE
Team Management
Maintenance of Continuous Process Plant
ISO standards documentation and review
Responsible Care (RCMS)
MS Office Suite (Excel, Word, PowerPoint)
SAP HANA
AutoCAD
Motivational leadership
Teamwork and collaboration
Continuous improvement
Performance evaluation and monitoring
Program optimization
Adaptability and flexibility
Regulatory compliance
Interpersonal communication
Performance improvements
KPI tracking
Problem-solving
Analytical thinking
Cross-functional team leadership
Team collaboration
Vendor management
Inventory tracking and management
Cost reduction
Employee motivation
Problem-solving abilities
Operational efficiency
Languages
English
Hindi
Hobbies and Interests
Travelling
Music
Reading
Networking
Key Strengths
Anchoring and planning installation, testing & commissioning activities of various equipment; planning maintenance schedules for machines and equipment., Managing project activities involving working out various requirements with respect to utilities, machines, manpower & monitoring overall project operations for ensuring timely completion., Comprehensive knowledge of quality management concepts and process improvement methodology (5S, Six Sigma & Lean Manufacturing etc.)., Offering profound knowledge and understanding of QHSE policy and regulations., Directing, leading and motivating the workforce; imparting continuous on-the-job training for accomplishing greater operational effectiveness/efficiency.
Certification
Internal Auditor Training on IATF 16949 covering ISO 9000:2015, ISO 9001:2015, IATF 16949:2016 and ISO 19011:2018.
Holding Government License of Electrical Supervisor to carry out works in 66kV and above Electrical Switchyards.