Vikas Sehrawat
Rohtak
Summary
Dynamic and innovative Plant Head with 24 of proven experience in leading manufacturing operations, optimizing production processes, and delivering exceptional results. Expert in fostering high-performing teams, driving lean initiatives, and maintaining excellence in quality and safety standards. Passionate about aligning operational strategies with organizational objectives to achieve sustainable growth.
Overview
25
25
years of professional experience
1
1
Certification
Work History
General Manager (Plant Head)
Bellsonica Private Limited
Sonipat
07.2024 - Current
- Company Overview: Bellsonica private Limited is subsidiary of Bellsonica Auto Component & MSIL parts, Frame suspension, Axle housing & Fuel Tanks for MSIL
- BPL is a greenfield project scheduled for completion on June 25
- This state-of-the-art facility will be fully equipped with Industry 4.0 technologies, ensuring smart automation, data-driven decision-making, and enhanced efficiency
- Project Planning & Execution – Defining scope, timelines, and resource allocation
- Stakeholder Coordination – Aligning with management, vendors, and contractors
- Regulatory Compliance – Ensuring legal, safety, and environmental standards
- Technology & Infrastructure Setup – Overseeing Industry 4.0 integration and equipment installation
- Budget & Cost Control – Managing financials to prevent overruns
- Risk Management – Identifying and mitigating potential project risks
- Team Leadership – Guiding cross-functional teams for smooth execution
- Commissioning & Handover – Ensuring successful trials and operational readiness
- Bellsonica private Limited is subsidiary of Bellsonica Auto Component & MSIL parts, Frame suspension, Axle housing & Fuel Tanks for MSIL
- BPL is a greenfield project scheduled for completion on June 25
- This state-of-the-art facility will be fully equipped with Industry 4.0 technologies, ensuring smart automation, data-driven decision-making, and enhanced efficiency
- Notable Achievements: VSM implementation on Y1K Line, Inventory reduction 50 %, Manpower optimization 10 %, Space Saving – 82 sq
- Mtr., Production output increase by 10 %, 5 Safe Launching in last 2 year, Consumable cost reduction of 45 Lacs in one year in Mig wire, Liquid Argon, Space Saving 1228 SqM by changing layout, Manpower optimization by cycle time study & line balancing, Fleet cost reduction by optimizing size of vehicle
Dy. General Manager (Plant Head)
SKH Group
Gurugram
09.2014 - 07.2024
- Company Overview: Krishna Group Company (IATF:16949 & ISO: 45001:2018) company and engaged in the manufacturing of BIW parts, Frame suspension, Axle housing & Fuel Tanks for MSIL
- Expert in Plant administration, experienced in standardizing production norms & establishing process parameters for optimizing resource utilization & productivity improvement
- Expertise in implementing cost-saving measures to achieve substantial reduction in terms of man-days/man hour, operational cost, raw materials, logistics and energy consumption
- Responsible for profitability
- Responsible for Production, Planning and Maint
- Functions to meet organization objectives
- Support in Set-Up/Up-gradation, commissioning of new m/cs & assembly lines thereby bringing profitability to the company
- Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine
- Ensuring effecting preventive maintenance schedules of various m/cs and instruments to increase machine up time and equipment reliability
- Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipment’s through application of trouble shooting tools
- Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget
- Krishna Group Company (IATF:16949 & ISO: 45001:2018) company and engaged in the manufacturing of BIW parts, Frame suspension, Axle housing & Fuel Tanks for MSIL
- Productivity improvement by 45 % in 7 years by Line on BHL Line by Line balancing, Cycle time reduction, Operation merging, Improve Ergonomics, Layout Change
- Consumable cost reduction of Approx 2.3 Cr in 7 years, Reducing inlet pressure by 80%, Control wastage of Mig wire by optimizing length & width of Weld bead
Operations Head
Siac SKH Cabs Manufacturing Pvt Ltd
Prithla
04.2014 - 01.2021
- Company Overview: Krishna Group Company (an ISO/9001:2009) company and engaged in manufacturing of Cabins for JCBIL
- SIAC SKH INDIA CABS MANUFACTURING PVT
- LTD
- (A Joint Venture of SIAC SPA, ITALY & KRISHNA MARUTI GROUP) in Operations from Apr’10 to till now
- Responsible for profitability
- Overseeing production related tasks including planning, control and trouble shooting
- Support in Set-Up/Up-gradation, commissioning of new m/cs & assembly lines thereby bringing profitability to the company
- Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine
- Ensuring effecting preventive maintenance schedules of various m/cs and instruments to increase machine up time and equipment reliability
- Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipment’s through application of trouble shooting tools
- Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget
- Krishna Group Company (an ISO/9001:2009) company and engaged in manufacturing of Cabins for JCBIL
- SIAC SKH INDIA CABS MANUFACTURING PVT
- LTD
- (A Joint Venture of SIAC SPA, ITALY & KRISHNA MARUTI GROUP) in Operations from Apr’10 to till now
- Notable Achievements: Control wastage of Mig wire by optimizing length & width of Weld bead, PNG consumption reduction by changing oven gate design, Yield Improvement by 8 % by nesting layout optimization on Laser & plasma
Head Production – Weld Shop & Paint Shop
Wheels India Ltd.
Bawal
01.2006 - 01.2014
- Company Overview: TVS group (an ISO/TS: 16949) company and engaged in manufacturing of Wheels for leading four-wheeler industries like Maruti Udyog Ltd, Hyundai motors, Ford, General Motors, New Holland Tractors, Eichers Tractors and Punjab Tractors (Sonalika) etc
- Cost saving in Paint shop
- Rework reduction
- Optimum use of paint shop by planning
- Maintaining standard of paint shop
- Set –up time reducing by using SMED
- Liable for quality control on production line including raw material, process, and finish goods
- Handling different quality control activities in welding plant equipped with different welding machines
- Handling the various documents related to ISO/TS 16949:2002 used in production
- Ensuring suitable corrective & preventive countermeasures for any non-conformity observed in the manufacturing process / final product
- Responsible for 5S & safety patrolling activities in the organization and control process & delivery of export orders (FIFO System)
- Reducing cycle time of machines by taking suitable action under training
- Analysis of downtime of line operations & take corrective action for them on daily basis
- TVS group (an ISO/TS: 16949) company and engaged in manufacturing of Wheels for leading four-wheeler industries like Maruti Udyog Ltd, Hyundai motors, Ford, General Motors, New Holland Tractors, Eichers Tractors and Punjab Tractors (Sonalika) etc
Engineer Weld Shop
Speedomax (Omax Autos Ltd.)
Gurgaon
01.2003 - 01.2006
Site Engineer
Sahib Engg & Construction Works
Gurgaon
01.2000 - 01.2003
Education
Diploma -
Prod Engg.
BE -
Mechanical Engg
Skills
- Greenfield project
- Operational Excellence
- Budgeting & Budget allocation
- Cost analysis and savings
- Strategic Planning
- Lean Manufacturing
- Team Leadership
- Workforce Development
- Stamping, Welding, Painting
- Supervision and training
- Safety assurance
- P&L management
- Customer relationship management
- Resource Optimization
- Quality Assurance
- SAP
Certification
- IATF-16949:2016
- TQM
- TPM
- Lean
- Leadership Skill
Languages
- Hindi
- English
References
Available upon request.
Timeline
General Manager (Plant Head)
Bellsonica Private Limited
07.2024 - Current
Dy. General Manager (Plant Head)
SKH Group
09.2014 - 07.2024
Operations Head
Siac SKH Cabs Manufacturing Pvt Ltd
04.2014 - 01.2021
Head Production – Weld Shop & Paint Shop
Wheels India Ltd.
01.2006 - 01.2014
Engineer Weld Shop
Speedomax (Omax Autos Ltd.)
01.2003 - 01.2006
Site Engineer
Sahib Engg & Construction Works
01.2000 - 01.2003
Diploma -
Prod Engg.
BE -
Mechanical Engg
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