SAP,Transact,ERP
Vikas Tiwari
Assistant Plant Head (operations)
Nagpur
Summary
Dynamic operations manager with a proven track record at Bukaka Three D Pvt. Ltd., excelling in productivity enhancement and cost reduction strategies. Skilled in production planning and staff training, I successfully led multiple airport projects, optimizing processes and fostering a culture of continuous improvement while ensuring compliance with industry standards.
Experienced with managing plant operations and ensuring optimal production efficiency. Utilizes strategic planning and resource allocation to streamline processes and improve productivity. Track record of fostering collaborative work environment and driving continuous improvement initiatives.
Overview
13
13
years of professional experience
1
1
Certification
1
1
Language
Work History
Assistant Plant Manager
Bukaka Three D Pvt.ltd
01.2022 - Current
- Increased productivity, optimizing labor allocation, and scheduling across multiple shifts.
- Reduced downtime by establishing a preventative maintenance program for all equipment.
- Managed staff training programs to ensure employees were skilled in the latest industry practices and safety requirements.
- Enhanced safety standards with thorough risk assessments and implementing necessary protocols.
- Improved production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Reduced plant downtime through effective preventive maintenance planning and timely equipment repairs.
- Ensured compliance with industry regulations by maintaining thorough documentation procedures and conducting regular audits.
- Supported operation Head in establishing strategic objectives for the facility, aligning with broader company goals.
- Develop detailed project plans,schedules,budget and resource allocation stratergies
- successfully completed more than 7 Airports projects for Airport authority of india and ONGC under MII (Passanger boarding bridge,ASFT,CFT,BHS,RCU,VHF,GSE etc.)
- Work with foriegn OEM partners like PT.Bukaka ,Moventor , Adelte, Harris , solar
- Oversaw daily production schedules, ensuring timely completion of orders while maintaining high-quality standards.
- Developed cross-training initiatives for employees, improving overall workforce flexibility and productivity.
- Promoted an environmentally conscious culture within the facility by incorporating sustainable practices into daily operations.
- Implemented continuous improvement projects, leading to increased product quality and customer satisfaction.
- Provided coaching and mentoring to team members, fostering professional growth and skill development.
- Coordinated emergency response plans to minimize disruption during unexpected events or incidents.
- Led root cause analysis investigations into production issues, implementing corrective actions to prevent recurrence effectively.
- Managed vendor relationships to negotiate favorable contracts for raw materials and services procurement.
- Optimized supply chain management to reduce inventory costs and increase on-time delivery rates.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Implemented useful inventory management and tracking systems to reduce costs and improve operations.
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
- Created plant policies and procedures for safe and productive operations.
- Provided direction and leadership to all levels of employees and managers.
- Maximized plant safety through proactive strategies and well-structured training.
- Identified and resolved process and equipment issues to minimize production downtime.
- Established positive relationships with suppliers to obtain timely deliveries of materials and products.
- Oversaw daily operations of 20000 sq. mtr. manufacturing plant.
- Analyzed production data and prepared reports for senior management.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
- Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
- Updated logs and submitted timely reports detailing activities in line with regulatory standards.
- Devised and administered cost control initiatives savings
Senior Production Manager
Bukaka Three D Pvt.ltd
01.2021 - 01.2022
- Streamlined communication between departments, resulting in more efficient problem-solving and decision making.
- Reduced downtime for equipment maintenance through effective scheduling and resource allocation.
- Worked with quality manager to achieve proper segregation and recycling of wash and rework.
- Balanced multiple production projects simultaneously, meeting strict deadlines and maintaining high-quality standards.
- Built strong customer relationships through effective communication on project progress, leading to increased satisfaction levels and repeat business opportunities.
- Analyzed production data to identify inefficiencies, recommending changes that led to improved output rates.
- Coordinated production schedules across multiple facilities to maximize capacity utilization while minimizing lead times for customers.
- Evaluated new technologies and equipment upgrades to determine potential benefits for the company''s production capabilities.
PPC Manager
Solar Industries India.ltd.
09.2016 - 12.2020
- Master Production Schedule (MPS):Develops and maintains the MPS, which outlines the production plan for each product, taking into account demand forecasts, inventory levels, and capacity constraints.
- Demand Forecasting:Analyzes market data and historical trends to forecast demand and ensure production aligns with predicted sales.
- Inventory Management:Monitors inventory levels, ensures timely replenishment of raw materials, and optimizes storage space.
- Resource Allocation:Allocates resources, including labor, machinery, and equipment, to ensure efficient production flow.
- Production Scheduling:Develops and implements production schedules, considering various factors like lead times, machine availability, and labor capacity.
- Coordination:Collaborates with sales, marketing, purchasing, and quality control departments to ensure seamless production and meet customer expectations.
- Cost Control:Monitors production costs, identifies areas for cost reduction, and implements strategies to improve efficiency.
- Performance Reporting:Tracks key performance indicators (KPIs) related to production, such as on-time delivery, capacity utilization, and inventory turnover, and reports on performance to management.
- Problem Solving:Identifies and resolves production issues, such as equipment breakdowns, material shortages, or bottlenecks.
- Continuous Improvement:Identifies opportunities to improve production processes, reduce waste, and enhance efficiency.
Senior Engineer - Production
Bajaj Steel Industries Ltd.
04.2014 - 09.2016
- Process Optimization:Analyze production processes to identify bottlenecks, inefficiencies, and areas for improvement. Implement changes to optimize workflow and minimize waste.
- Production Planning:Develop and execute production plans, ensuring timely delivery of products while meeting quality standards.
- Team Leadership:Supervise and mentor production engineers, technicians, and other personnel. Provide guidance and support to achieve production goals.
- Equipment Management:Oversee the maintenance and repair of production equipment. Identify and implement solutions to equipment issues, ensuring optimal performance and reliability.
- Quality Control:Implement and maintain quality control measures to ensure products meet specifications and quality standards.
- Continuous Improvement:Drive continuous improvement initiatives, such as implementing lean manufacturing principles and automation technologies.
- Cost Reduction:Identify and implement strategies to reduce production costs, such as optimizing material usage and improving energy efficiency.
- Safety Compliance:Ensure compliance with safety regulations and standards. Implement and maintain safety protocols and procedures.
- Data Analysis:Analyze production data to identify trends, patterns, and areas for improvement. Use data to make informed decisions and track progress.
- Project Management:Manage and lead production-related projects, from initial concept to completion.
- Automation knowledge of Cotton ginning machine , New advance machines like Pinnacho,BTW,VTL etc.
Production Engineer
Bajaj Steel Industries Ltd.
04.2012 - 09.2014
- Process Design and Improvement:Production engineers analyze existing processes to identify inefficiencies, develop and implement solutions to streamline workflows, and reduce costs.
- Quality Control:They ensure that products meet quality standards by setting standards for machinery, inspecting equipment, and implementing quality control measures.
- Troubleshooting:They address technical issues, diagnose problems, and implement solutions to ensure smooth production operations.
- Safety:They develop and implement safety protocols, identify unsafe practices, and ensure compliance with safety regulations.
- Collaboration:Production engineers work with other departments, including engineering, manufacturing, and management, to ensure seamless coordination and communication.
- Machines knowledge as CNC,VMC,tooling etc
Education
Bachelor of Engineering Technology - Mechanical
Yashwant Rao Chauhan College of Engineering
Nagpur, India 04.2001 -
Skills
Operational excellence
Software
Certification
Certified as Train the traineer (Moventor)
Interests
New Technologies
reading books and adpoting new skills
novel, engineering ,
Timeline
Certified as Train the traineer (Moventor)
04-2024
Assistant Plant Manager
Bukaka Three D Pvt.ltd
01.2022 - Current
Senior Production Manager
Bukaka Three D Pvt.ltd
01.2021 - 01.2022
PPC Manager
Solar Industries India.ltd.
09.2016 - 12.2020
Senior Engineer - Production
Bajaj Steel Industries Ltd.
04.2014 - 09.2016
Production Engineer
Bajaj Steel Industries Ltd.
04.2012 - 09.2014
Bachelor of Engineering Technology - Mechanical
Yashwant Rao Chauhan College of Engineering
04.2001 -
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