Viknesh Venkatasubbu

• New Equipment Technical Finalization and process Design
• New Product RFQ and Product costing
• Capacity Planning and Forecast
• Technology development
• Established processes to ensure efficient workflow throughout the organization.

• Operational Lead for Coating Section ( Hard coat, Antifog and Metalizing)
• New Product Design review for coating process
• Lead for System Audits and Customer Audit (PPAP and Vendor system)
• Coached, mentored and trained team members in order to improve their job performance.
• Implemented process improvements, resulting an increase in operational efficiency.
• Created monthly reports for senior management summarizing operational performance metrics.

• Responsible for P&L forecast and realization
• Lead for System Audits and Customer Audit (PPAP and Vendor system)
• Launch Lead For Manufacturing section

Project CC24

Client: Citroen

• Lead for Manufacturing operations and process development for Tail Lamp (Vibration welding
• Technical support and Operations lead for Series Production ( Molding, Coating and Assembly ) Key technology : Hot Plate welding, 2K PU Glue dispensing and 3K Molding

• Responsible for P&L forecast and realization for Coating Department
• Monitored daily operations and ensured compliance with company policies and regulations.
• Provided necessary technical assistance and advice to subordinates when needed.
• Developed and implemented new procedures to improve efficiency of the Coating section.

Project: Scrap Reduction and COE

Client: RNAIPL/M&M/TML

• To reduce Scrap in Coating process from Overall 8% to < 4%
• Antifog and Hard coat line technical support and COE to group plants

Head- Process Engineering

• Created and managed budgets for multiple projects, ensuring that all costs were within budget constraints.
• Lead teams of engineers to design, develop and test new products for mass production.
• Managed capital expenditure requests from departments across the organization.
• Implemented continuous improvement initiatives to optimize existing processes.
• Devised, evaluated, implemented and oversaw multiple manufacturing projects of large scope from planning to completion.

Project: BrownField

Client: VW/Rivian

• Assembly Line for LED Indicator lamps including Vibration welding
• Low Cost Hardcoat Setup for Head lamp lens
• Low Cost Basecoat Setup for BMC Basecoat Reflectors

• Designed, tested, and implemented automated systems to improve production quality and reduce labor costs.
• Provided technical guidance and support to team members regarding design, fabrication, assembly, installation, operation, maintenance, and repair of machinery components.
• Developed and implemented process improvements for existing manufacturing operations.
• Implemented Lean Manufacturing techniques such as Kaizen events throughout the facility resulting in reduced waste and improved productivity.

Project: BrownField

Client: RNAIPL/MSIL/TKML

Head Lamp/Tail lamp:

• Design,Installation and Process Handling of Lens Hardcoat, Antifog coating,BMC Basecoat , Bezel Basecoat and PVD Metalizing.
• Design, Installation and Process Handling for GDHL Assembly Line
• Design, Installation and Process Handling for LED Tail lamp Assembly Line