VIKRAM TELLIS

Preparing Procedure for special process like Coating of above Ground (APCS 1D)APCS 1F for Girth welded surface Buried pipeline (FBE APCS 104B) and APCS 113A for Grith welded Surface , Stopaq (APCS 113C) Application,

• Material receiving Storage and Handling procedure.
• Hydrostatic Testing Procedure, Pipeline Internal cleaning and Gauging, Pipeline Layup,
• Welding Procedure Specifications,
• Welder JCC, Coating JCC, Bolt Torquing JCC,
• Material receiving & inspection & review reports.
• Welding procedure review (WPS).
• Witnessing Procedure Qualification
• Witnessing Welder Qualification
• New Welder Training for Different Special Welding Process like Hot tap, Alloy steel, Copper Alloy,
• Weld report review.
• Third party NDE procedure review.
• NDE witness & Report review.
• Carrying out Pretest punch listing for plant piping.
• Review of test package before test.
• Hydro testing Inspection.
• Final package review & release.
• Re-Instatement Inspection of Fire Fighting Pipe Line.
• Proved successful working within tight deadlines and fast-paced atmosphere.
• Developed team communications and information for meetings.
• Used Microsoft Word and other software tools to create documents and other communications.
• Created spreadsheets using Microsoft Excel for daily, weekly and monthly reporting.
• Offered friendly and efficient service to customers, handled challenging situations with ease.
• Resolved conflicts and negotiated mutually beneficial agreements between parties.
• Completed paperwork, recognizing discrepancies and promptly addressing for resolution.

• Mechanical Equipment and Piping QC-Engineer for Saudi Aramco Base Oil Company-Luberef Expansion Project. (Yanbu Industrial Area)

• Verify and check Isometric and Issued for Construction Drawing (IFC) for Fire Water system Pipeline (GRP) Top Utilities and Facilities.

• Material Receiving Acceptance for Package, Carbon Steel Pipes, Stainless Steel Pipes, Copper-Nickel Pipes and GRP Pipes includes Fittings and Flanges,

• Installation Inspection of GRP U/G pipeline & Gaskets & prefabricated spool in accordance with the standards specification required for the project.

• Verify & Witness all GRP / GRE U/G pipeline installation sequences shall be performed GRP bond strand installation Manuel supplied by Ameron.

• Review Hydro-Test Package and Hydro-Test Procedure of GRP pipeline in accordance with the standard code.

• Hydrostatic Test GRE /GRP U/G line shall be performed & witnesses Accordance with Manufacturer Recommendation or as per AWWA standard.

• All the stage by stage repair activity witnessed & Monitored as per approved repair procedure or Manufacturer Recommendations.

• Flushing shall be witnessed & Monitored by accordance with bond strand Flushing Procedure supplied by Ameron.

• Witnessing the Back filling, Compacting & final back filling shall be performed accordance with the GRP Bond strand Installation Manuel supplied by Ameron.

• Submit reports to the proponent for all documents duly sign-off by Project Representatives and Third Party accredited Inspector.

• Carrying Out various Third party vendor Inspection for various client on different Projects
• Fabrication Inspecting of structural Steels intended for SEC Transmission lines
• Witness hydrostatic test for various flanged pipe joint assembly as per B31.3 Process Piping Code
• Material Receiving Inspection (Fasteners Bolt, Nut & Special Type like U bolt & Anchor Bolt, Step Bolt)
• Conduct Pre Inspection Meeting
• Review and Approval of Inspection & Test Plan
• Carry out stage wise Inspection as per approved ITP.(Raw Material Receiving Inspection, Welding Consumable Receiving Inspection, In-process fabrication checks, NDT Checks, Visual and Dimensional Inspection, Hydrostatic Test, Coating & Galvanizing Checks)
• Review of various Documents MTC, WPS, PQR, NDT Procedures & Reports and Review of Final QC Dossier
• Witnessing both Destructive (Tensile Proof Load test Bend, Impact, Chemical Analysis, Hardness Test) and Non Destructive Testing (RT, UT, MT, PT, PMI etc.)
• Witnessing Galvanizing Tests on Structural steel like DFT Checks, Adhesion Test, Preece Test, Embrittlement Test
• Witnessing Mechanical Test Carried out Fasteners like Tensile Test, Proof load Test, shear Strength, Hardness Test, Chemical Analysis Test
• Witness hydrostatic test for various flanged pipe joint assembly as per B31.3 Process Piping Code
• Safety valve popping test witnessing as per ASME Boiler Code section I
• Boiler Main Structure, Girder & Lifting Lugs Inspected as per Approved drawing
• Boiler Ducts & Stacks Inspected as per Approved drawing
• Surface Preparation & Painting inspection of Boiler structure & Test witness
• Preparing Inspection Reports & Release Notes for Painting
• Painting Inspection as per Approved procedure
• Major Clients / Projects Involved
• Project : Hail Combined Cycle Power Plant four Vertical HRSG.

Major Clients / Projects Involved

• Project : Hail Combined Cycle Power Plant four Vertical HRSG.

Client : Amec Foster wheeler Energia S.L.U Spain.

Vendor : Arabian international Company. Jeddah.

Detail : Boiler Main Structure, Ducts, Stack & Girder Inspections & Test Witness at AlC site.

• Project : Construction of 110kv OHTL for King Abudullah Economic city.

Client : Saudi Electricity Company.

Vendor : Al Sharif Group

Detail : Monopole Test Witness at Al Babtain Tower Testing Station.

• Project : Construction of New Al jouf 380kv BSP & Expansion of Hail 380kv BSP.

Client : Saudi Electricity Company.

Vendor : Al Fanar.

Detail : Tower Material pre-shipment inspection at Zamil steel Industries (T&G Division).

• Project : Ras Al Khair Riyadh Water Transmission system (380kvGanrty).

Client : S.W.C.C.

Vendor : S.S.E.M.

Detail : Tower Material pre-shipment inspection at Zamil steel Industries (T&G Division).

• Project : Ras Al Khair Power Plant Project

Client : S.W.C.C.

Vendor : SEPCO III

Detail : Pressure Safety Valve Popping Inspection (Online steam pressure test Witness).

• Project : Gas burner skid assembly

Client : Tetra, Al Khobar

Vendor : Prime tech International. Dammam

Detail : Hydrostatic Testing

• Project : 380kV OHTL Bisha BSP to Wadi al dawaisir BSP

Client : SEC-WOA

Vendor : Zamil Steel Towers & Galvanizing Division, 1st Industrial. Dammam

Detail : Tower Material Pre- Shipment Inspection.

• Trail Tower Inspection during assembly stage & modification inspection and submitting report to engineering department for drawing Revision
• Test Tower Inspection conducted in Al Babtain Tower testing station, Testing witness & Review the test report & submitting the report to customer
• Understand and working as per all types of engineering drawings
• Inspecting Welded Steel structure stage by stage (fit up, dimensional & visual) as per approved welding procedure
• Conversant with Saudi Aramco Standards like (12-SAMSS-007,008), SEC Standards like (01-TMSS-(Rev -01), 20-TMSS-01(REV-01), PDO Standards like (PAIP00301/RQ/410(Rev-A), ADCO Standards like 11.45.53.0604 Rev-1.Balfour Beatty Standards like MS1
• TRANSCO Standards like S-TR-OHL-TOWER (Rev.0-2008)
• Conversant with various international standards ASTM, BSEN and JIS tolerances
• Fasteners dimensional inspection as per related international standards
• Carrying Galvanized coating inspection as per ASTM A123,BSEN ISO 1461 Standard and galvanizing related testing’s like Adhesion test, Knife test, preece testing and its documentation’s
• Handle Painting coating inspection, testing’s and its related documentation
• Have strong knowledge of structural steel, pressure vessel welding inspection, Codes and standards
• Familiar with inspection of Manual metal Arc welding, (MMA) Tungsten Inert Gas welding, (TIG), Submerged Arc welding (SAW) & Flux cored arc Welding (FCAW)
• Possess knowledge about all related welding symbols & weld joints
• Worked on Various International codes like ASME SEC V, ASME SEC IX, ASME VIII, B31.3, B31.4, AWS D1.1 and API 1104
• Preparing prequalification joint as per welding procedure
• Preparing test coupon, witnessing the welding procedure qualification & welder qualification as per new scope of work
• Update and maintain welder qualification & PQR records
• Responsible for welding consumables receiving & storage inspection
• Witnessing & updating welding machine calibration records
• Preparing final inspection report & maintaining records for customer
• A' Frame Gantries for Abaiq Gosp-2 & North WIP

Projects Handled:

• Project : A' Frame Gantries for Abaiq Gosp-2 & North WIP

Client : Energy & Power Contracting Co. Ltd.

End User : Saudi Aramco

• Project : Ebla Gas Project – Surface Facilities, Syria

Client : Petrofac FZE, Sharjah

End User : Petro-Canada Palmyra B.V

• Project : 275KV OHTL Haly to Western Downs

Client : Balfour Beatty United Group Infrastructure JV

End User : Powerlink Queensland, Australia

• Project : Supply of Steel Lattice Towers (SSC-2011-097)

Client : Transpower New Zealand Ltd

End User : Transpower New Zealand Ltd.

• Project : Yanbu Export Refinary Project (YERP)

Client : Technicas.

End User : Saudi Aramco.

• Project : Shay bah NGL Power Generation Project No: SP2422.

Client : Samsung Engineering Co. Ltd.

End User : Saudi Aramco

• Project : 69kV Upgarde Power Transmission System at Abqaiq (Steel Gantry).

Client : Energy & Power Contracting Co. Ltd.

End User : Saudi Aramco

• Project : Amal Steam 132kV Substation.

Client : Powertech Engineering L.L.C.

End User : PDO, Oman (Contract No. C31-1064).

• Project : Transco Contract No: N-11443.

Client : Larsen & Toubro Ltd.

End User : Transco Abu Dhabi.

• Project : 33KV Zubair Gas Project - Phase II.

Client : Pireco.

End User : Ministry of Oil - Iraq.

• Project : 132/11KV OHTL to Minagish 'D' &Minagish'E' S/S.

Client : KEC International Limited.

End User : Kuwait Oil Company (KOC).

• High Pressure Slurry pipeline fitup, Dimensional & welding inspection as per Approved welding Procedure
• Surface Preparation Inspection
• Pipeline painting inspection as per approved ITP by using WFT & DFT gauge.
• Resolved weld-related problems by researching and using appropriate repair practices.
• Read and followed blueprints and weld diagrams.