Vinay Sharma
Indore,MP
Summary
Dynamic quality assurance professional with extensive experience at Five Laser Cut Metal Technology Pvt. Ltd. Proven expertise in implementing quality management systems and conducting audits, enhancing productivity through process optimization. Skilled in problem-solving and time management, with a strong background in heat treatment processes and supplier performance management. Audit team leader and team member involved in implementation and performance in quality assurance programs. Minimize the line rejection by improving the supplier quality system. Experienced in thermal processing with extensive background in carburizing, Hardening & tempering, Induction Hardening, Normalizing, Gas Nitriding, Annealing, Carbonitriding. Experience and extensive understanding of heat treat processing for varied automotive, non-Automotive, off highway, Oil & Gas and Defense segment customers. I am strongly familiar with all aspects of process development from concept through large scale production. Specialized knowledge of gear Heat Treatment processes and distortion control. I awarded as “Best employee of the year” from last two consecutive years. My learning nature is helping me to learn every time I get an opportunity.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Assistant Manager
Five Laser Cut Metal Technology Pvt. Ltd.
12.2024 - Current
- Recorded, analyzed, and distributed statistical information.
- Inspected products and worker progress throughout production.
- Monitored staff organization and suggested improvements to daily functionality.
- Assured consistent quality of production by implementing and enforcing automated practice systems.
- Created and maintained quality management systems to align with industry standards.
- Performed root cause analysis to identify and resolve quality issues and defects.
- Conducted process and system audits to identify areas of improvement and enforce compliance with industry standards.
- Collaborated with cross-functional teams to develop and implement process and system improvements.
- Conducted risk assessments to identify and mitigate potential quality issues.
- Investigated customer complaints and performed corrective actions to resolve quality issues.
- Tracked quality issues with external customers, suppliers, and internal plant operations.
- Established and tracked quality department goals and objectives.
- Determined quality department standards, practices, and procedures.
- Responsible for Coherence of control plan, PFD and inspection standards.
- Responsible for Customer Audit, Supplier audit, External Audit and all kind of Internal audit, Product audits, Process audit & Layout Inspection.
- Responsible for Action plan submission against audit observations. Responsible for CAPA (Corrective and Preventive Actions) for Nonconformities. Provide technical direction & support to team members in Heat treatment process. Design and implementation of continuous improvement opportunities for existing components & parts.
Sr. Engineer - Quality
Auto International Pvt. Ltd.
09.2023 - 12.2024
- Determined equipment failure root cause and implemented solutions.
- Monitored employee performance to keep projects on task.
- Enforced rules and regulations to keep working environment safe.
- Documented and developed engineering procedures and processes.
- To comply with the requirements of QMS. Monitor of all metallurgical inspection activities are carried out smoothly.
- Responsible for Coherence of control plan, PFD and inspection standards.
- Responsible for Customer Audit, Supplier audit & External Audit.
- Responsible Internal audit, Product audits, Process audit & Layout Inspection and Responsible for Action plan submission against audit observations. Responsible for CAPA (Corrective and Preventive Actions) for Nonconformities.
- Provide technical direction & support to team members in Heat treatment process. Design and implementation of continuous improvement opportunities for existing components & parts.
- Responsible for Process optimization. Responsible for troubleshooting of all process & Material related issues. Knowledge of Sealed Quench Furnace operations. Control over rejection /reworking & scraped material by internal rejection analysis.
- Responsible for CAPA (Corrective and Preventive Actions) for Nonconformities and Responsible for Process optimization.
- Trained and mentored junior engineers, providing guidance and direction.
Sr. Engineer - Metallurgy Lab
Unitherm Egineers Ltd.
07.2017 - 09.2023
- Responsible to ensure all metallurgical inspection activity should be smooth and on time
- Responsible to make shift schedule and share with all team member and depute the responsibility to all team member.
- Responsible to make inspection plan and actual report with rejection data to management on daily basis.
- Responsible to take corrective and preventive action against the customer complaint and submission 8D to customer.
- Responsible to make and upgrade work instruction or one point lesson or procedure or SOP and training given to the team member.
- Responsible for the supplier audit, Internal audit, system audit, process audit, product audit and layout inspection as per plan.
- Responsible for CQI-9 self assessment and Customer CQI-9 customer audit.
- Responsible for take action against the non-conformity and share the SCAR to the customer.
Engineer - Quality Assurance
SAN Auto
03.2015 - 06.2017
- Responsible for inspection of incoming material.
- Responsible to make daily inspection report and share with management.
- Responsible to make rejection PPM report and share with supplier.
- Responsible to make supplier performance report and share with supplier and management as well.
- Give technical input to the CFT team as CFT member during the technical feasibility.
GET - Metallurgical Lab
Auto Max Ltd.
11.2013 - 02.2015
- Responsible for set-up of Induction hardening process.
- Do hardness inspection on Rockwell hardness tester and Brinell hardness tester.
- Measure Case depth on Micro Vicker hardness tester.
- Do tensile test on UTM machine.
- Do microstructure analysis on Microscope.
- Prepare Inspection report and daily inspection status report ans share to the manager.
- Do incoming inspection of raw material.
Education
Bachelor in Engineer - Mechanical -
RGPV University
07-2013
Higher Secondary - MP Board -
Padma H.S. School
Morena, India07-2008
High School - MP Board -
Padma H.S. School
Morena, India07-2006
Skills
- Time management
- Problem solving tolls (7 QC tool, 8 D)
- Quality Core tool (APQP, PPAP, CP, FMEA, MSA, SPC)
- Certified IATF 16949:2016 Internal auditor
- MACE Audit, Process audit, Layout and Product Audit
- CQI-9
- Supplier performance management
- Knowledge of Heat treatment process (Carburizing, Carbonitriding, Gas Nitriding, Tempering, Induction hardening)
- Knowledge of Forging process, Eddy current and MPI
- Knowledge of Sheet metal process, CNC Bending, Laser Cutting
- Knowledge of Hardness Testing of components on Rockwell Hardness Tester (HRA / HRC / HRB, HR15N, HR30N / HR45N / HR15T / HR30T / HR45T )
- Knowledge of Hardness Testing on Micro Vicker Hardness Tester
- Microstructure study on Metallurgical Microscope (Make – Carl Ziess) of various type of structures (Case Hardened, Raw Material, Normalizing, Annealing, Induction Hardened)
- Improvement in productivity by reducing waste & non-value adding activities
- Heat Treatment process optimization
- Knowledge of material grades
Certification
- Internal Quality Auditor Qualified
- CQI-9
- GD&T and Quality Core Tools
- FMEA
- PPAP
- Control Plan
- VDA 6.3
Timeline
Assistant Manager
Five Laser Cut Metal Technology Pvt. Ltd.
12.2024 - Current
Sr. Engineer - Quality
Auto International Pvt. Ltd.
09.2023 - 12.2024
Sr. Engineer - Metallurgy Lab
Unitherm Egineers Ltd.
07.2017 - 09.2023
Engineer - Quality Assurance
SAN Auto
03.2015 - 06.2017
GET - Metallurgical Lab
Auto Max Ltd.
11.2013 - 02.2015
Bachelor in Engineer - Mechanical -
RGPV University
Higher Secondary - MP Board -
Padma H.S. School
High School - MP Board -
Padma H.S. School
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