Vinay S. V
JADCHERLA, HYDERABAD.
Summary
|Factory and Production Management Leader | Factory Operations| |Manufacturing Management & Analytics|Quality Assurance & Process Improvement | NEBOSH | IIM Trichy|
- Results-driven Factory and Production Management professional with extensive experience in manufacturing operations, process improvement, quality assurance, and team leadership.
- Skilled in overseeing production planning, workflow optimization, cost control, safety compliance, and continuous improvement initiatives to achieve operational excellence.
- Adept at managing cross-functional teams, improving productivity, reducing waste, and aligning production goals with business objectives.
- Strong background in analytics, problem-solving, and implementing efficient systems to support high-performance manufacturing environments.
- Skilled in Manufacturing Management & Analytics, production scheduling, cost optimization, and enhancing operational efficiency to meet challenging Production goals.
- Strong background in implementing safety protocols, maintaining compliance and driving waste reduction initiatives in production environments.
- Proven leader adept at team development, continuous improvement, and fostering cross-functional collaboration to achieve business growth.
- Adaptable professional with a quick-learning ability and a talent for adjusting to new environments. Skilled in rapidly acquiring new knowledge and applying it effectively. Driven by a passion for continuous learning and successfully navigating change.
- Customer-focused individual with a passion for delivering exceptional service. Strong interpersonal skills with a talent for effectively addressing concerns. Committed to improving customer satisfaction and driving positive outcomes.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Factory Head - Production FRP
Chemi Tech Constructions Private Ltd
Jadcherla
06.2023 - Current
- Supervised development of new processes In FRP - [Fiber Reinforced Plastic Polymer] Industry using Manufacturing Management & Analytics, improving production efficiency.
- Oversaw quality control systems ensuring high product quality, minimizing defects, and guaranteeing timely delivery.
- Coordinate production workflow across departments to meet deadlines.
- Lead process improvements and train team members on best practices.
- Analyse production data to identify opportunities for improvement.
- Enforce safety standards to maintain a safe work environment.
- Ensure compliance with company policies and industry regulations.
- Fostered effective communication between departments, facilitating smooth operations and timely issue resolution.
- Identified and utilized fiber-reinforced plastic (FRP) materials in production processes.
- Develop and implement strategies to enhance production throughput while adhering to strict timelines.
- Lead continuous improvement projects to optimize production workflows and reduce operational waste.
- Coordinate with R&D to ensure seamless integration of new product designs into the production process.
- Conduct regular audits to ensure equipment efficiency and identify areas for preventive maintenance.
- Monitor inventory levels and collaborate with supply chain teams to avoid production delays.
- Manage production budgets, analyze cost-saving opportunities, and ensure effective resource utilization.
- Drive team-building initiatives to foster collaboration and maintain high employee morale within production units.
- Worked successfully with diverse group of coworkers to accomplish goals and address issues related to our products and services.
- Promoted high customer satisfaction by resolving problems with knowledgeable and friendly service.
- Prioritized and organized tasks to efficiently accomplish service goals.
Production manager, Plastic woven sacks
Rishi Techtex Ltd
Daman
11.2021 - 05.2023
- Oversaw production of plastic woven sacks in a manufacturing facility.
- Monitored daily production operations, guiding team to meet production targets.
- Developed and implemented production schedules to meet project deadlines.
- Ensured compliance with safety regulations in the production environment.
- Maintained accurate records of production data, labour costs, output & quality metrics to support data-driven decision-making.
- Troubleshot mechanical issues to minimize downtime and ensure efficiency.
- Implemented strategies that reduced waste and enhanced product quality.
- Trained new employees on equipment use, safety procedures, and job responsibilities.
- Coordinated team training sessions to enhance skills and safety practices.
- Supervised inventory management to optimize materials usage and stock levels.
- Collaborated with engineering teams on new product development initiatives.
- Facilitated communication between departments to enhance workflow efficiency.
- Monitored the daily operations of the production team, providing guidance and support as needed.
- Conducted regular meetings with staff to discuss progress and address any issues or concerns.
Production manager - Plastic woven sacks
Union Quality Plastics Ltd
Umbergaon
07.2018 - 10.2021
- Consistently maintained production capacity of 500 tons per month.
- Monitored and analysed staff training and production output, aligning efforts to achieve production targets.
- Identified and resolved conflicts in supply chain processes, ensuring uninterrupted production flow.
- Developed and optimized production planning processes to streamline workflow.
- Proactively addressed potential delivery issues based on customer orders.
- Provided technical support to production planning teams.
- Collaborated with vendors to implement cost-saving opportunities, enhancing overall supply chain efficiency
- Managed production schedules to ensure timely completion of manufacturing processes.
- Trained new employees on proper use of equipment, safety procedures, and job functions.
- Analyzed production processes to identify areas for improvement in efficiency and cost savings.
- Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
- Orchestrated equipment set up, operation and break-down.
- Ensured that all safety policies and regulations were followed in accordance with company standards.
Production and quality assurance engineer
Union Quality Plastics Ltd
Umbergaon
05.2017 - 06.2018
- Performed root cause analysis to determine corrective actions for defects.
- Monitored defect resolution activities, ensuring prompt action and effective solutions.
- Created detailed reports on the results of quality assurance tests
- Analyzed customer feedback to pinpoint specific product improvement opportunities.
- Oversaw manufacturing of plastic woven sacks.
- Documented quality assurance processes and maintained accurate records.
- Participated in continuous improvement initiatives to enhance product quality.
- Utilized measuring tools and software for precise quality assessments.
- Performed root cause analysis on identified defects in order to determine corrective action plans.
- Created detailed reports on the results of quality assurance tests conducted.
- Analyzed customer feedback to identify areas of improvement in product quality.
- Wrote and updated manual test cases for team use, maintaining optimal organization for maximum productivity.
- Created and maintained database of common and known testing defects.
Education
Post Graduate Certificate Programme - Manufacturing Management & Analytics
IIM Trichy
01-2025
Post Graduate Diploma in Business Management (PGDBM) - Operations Management
NMIMS
Mumbai01-2022
Bachelor of Engineering (B.E.) - Mechanical Engineering
SCSVMV University
Kanchipuram01-2017
Skills
- SAP Manufacturing Management
- Production scheduling
- Supply chain strategy
- Logistics Co-ordination
- Inventory Optimization
- Stock Management
- Lean, Kaizen, Six Sigma Manufacturing
- Toyota Production System
- 5S Methodologies, 6M Methodologies, POKE - YOKE Method
- Cost reductions
- Root Cause Analysis
- Troubleshooting
- Manufacturing management and Analytics
- Total Productive Maintenance
- Resource optimization
- Inventory management
- Equipment maintenance
Accomplishments
Chemi Tech Constructions Private Ltd
- Increased production efficiency by 9% through optimized scheduling and resource allocation.
- Reduced operational costs by 10% by streamlining workflows.
- Reduced workplace accidents by 10% by enforcing safety standards and regular training.
Rishi Techtex Ltd
- Reduced defects by 20% by implementing a robust quality control system.
- Achieved 99% on-time delivery through optimized scheduling and communication.
Union Quality Plastics Ltd
- Cut downtime by 25% by redesigning workflows and enhancing maintenance practices.
- Increased production capacity by 20% through operational improvements.
- Reduced material costs by 5% by renegotiating supplier contracts.
- Created highly effective new program that significantly impacted efficiency and improved operations.
- Consistently maintained high customer satisfaction ratings.
Professional Information
Accomplished Factory And Production Management Leadership skilled in optimizing manufacturing processes and driving significant improvements in production efficiency, quality, and cost control. Expert at managing cross-functional teams, implementing data-driven decisions, and developing strategies to minimize downtime and reduce operational costs. Proven in ensuring compliance with industry standards while fostering a safe and collaborative work environment. Experienced in handling high-volume production operations, continuous process improvement, and implementing lean manufacturing practices. Adept at leveraging cutting-edge technologies to improve process flows and reduce waste. Strong background in managing large-scale teams, driving productivity, and aligning production objectives with company goals to maximize profitability.
SKILLS:-
• Lean Manufacturing Techniques
• Supply Chain Optimization
• Process Automation and Innovation
• Staff Training and Development
• Strategic Cost Management
• Preventive Maintenance Planning
• Industrial Safety Management
• Resource Allocation & Planning
• Capacity Utilization & Management
• Cross-Departmental Leadership
• KPI Development and Monitoring
• Production Troubleshooting
• Manufacturing Software Proficiency
• Product Lifecycle Management
• Quality Auditing & Process Compliance
Certification
- NEBOSH - NATIONAL EXAMINATION BOARD IN OCCUPATIONAL SAFETY AND HEALTH
- IOSH - INSTITUTION OF OCCUPATION SAFETY AND HEALTH
- HABC LEVEL 2 INTERNATIONAL AWARD IN RISK ASSESSMENT
- HABC LEVEL 2 INTERNATIONAL AWARD IN FIRE SAFETY
Languages
English
Proficient
C2
Hindi
Proficient
C2
Telugu
Proficient
C2
Kannada
Beginner
A1
Timeline
Factory Head - Production FRP
Chemi Tech Constructions Private Ltd
06.2023 - Current
Production manager, Plastic woven sacks
Rishi Techtex Ltd
11.2021 - 05.2023
Production manager - Plastic woven sacks
Union Quality Plastics Ltd
07.2018 - 10.2021
Production and quality assurance engineer
Union Quality Plastics Ltd
05.2017 - 06.2018
Post Graduate Certificate Programme - Manufacturing Management & Analytics
IIM Trichy
Post Graduate Diploma in Business Management (PGDBM) - Operations Management
NMIMS
Bachelor of Engineering (B.E.) - Mechanical Engineering
SCSVMV University