Vinayaga Moorthy
Moulding Expert With Six Sigma Black Belt
Bengaluru
Summary
Flexible and participative leader with 14+ years of experience in Injection Molding & Painting, PU MOLDING
ALUMINIUM DIE CASTING ,PAINTING,STAMPING,PRESS & FABRICATION. Balance meticulous attention to Quality and Cost Reduction detail with a sense of urgency to get the job done on-time and meet production goals in fast-paced environments.
Strong leadership with excellent
interpersonal skills
- Certified ISO 9001, AS9100D, ISO 14001,ISO 45001, and IATF 16949:2016 Auditor
- Positive attitude with strong decision making abilities
- Results-driven with excellent management skills
- 7+ years as a member of the Quality Circle, Bangalore Region
- In-depth knowledge of VDA 6.3
- Experience with OEMs: Hyundai, Kia, Maruti
- Certified CQI-23, 11, 09 Process Auditor
- Practical experience from operator to plant head level (40T to 1200T)
- Proficient in core tools: SPC, MSA, APQP,PPAP
Overview
14
14
years of professional experience
6
6
Certificates
5
5
Languages
Work History
DGM – Operations
Primex Plastic
Bangalore
06.2021 - Current
- Handling the Day to Day operations
- Co-ordinate with Customers and adhere the schedule
- Review Internal Team's Performance
- Achieved ROA - more than 15%
- HOS SQA, IQC AND QMS
- Managed time efficiently in order to complete all tasks within deadlines.
- Resolved problems, improved operations and provided exceptional service.
- Proved successful working within tight deadlines and a fast-paced environment.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
- Participated in team projects, demonstrating an ability to work collaboratively and effectively.
BUSINESS DEVELOPMENT MANAGER CUM PLANT HEAD
Sara plastics industries
Chennai
02.2020 - 06.2021
- Lead all Plant activities (MOLDING, PAINTING, PAD PRINTING, LASER ETCHING & ASSEMBLY)
- KPI target fix each department and review the same
- New Product Costing, Customer Follow-up, Cost savings Activities Saved 2 Cr /annum During the Period
- Sales & Purchase review increased the ROA ratio above 10% from 7 %
- Implement new systems for firm growth
- Review the performance of each department by daily basis
- Co-ordinate with marketing team and plan the production against the requirement
- Lead - Own product R&D team
- Review the Sales performance and improve the same through systems
HEAD QA/QC
TEKNOVATE PLASTICS PVT LTD
Chennai
01.2017 - 01.2020
- IATF 16949:2016 Certified Internal & CQI -23 Process auditor
- Take caring overall Systems and Improvement Activities molding / Painting
- Co-ordinate with customers and establish the SDP with them as the position of 'Champion'
- Having the knowledge of ACMA & MSME awards
- Co-ordinate with internal team and implement new Cost savings ideas
- ISO / IATF related Training team leader
- Co-Ordinate all in-house activities and reduce the In house PPM
- Lead the NPD activities with Tool Room
- Review the new Part Inputs Co-Ordinate with Customers and Prepare Quotes for their Requirements
- Coordinator for MACE Audit
- Responsible for the Customer Complaints and take Necessary Corrective Action against the compliant
- Review the in-house PPM and action initiate to reduce the same
- Verify the Department objectives status and pull to achieve the target met from concern department
- Coordinate the Paint Supplier and Get the Quality parts
- Conduct CQI audit on supplier end
QUALITY HEAD
EXCEL PLAST
Coimbatore
01.2014 - 11.2016
- ISO internal Auditor
- Cost control, trouble shooting, Effective resource utilization, team building & retaining
- Inspection of receiving materials / Supplier Quality & In process Quality & Finish Goods inspection
- Vendor visits for confidence building, resolve quality issues & up gradation
- Q.M.S (ISO document updating, effective Implementation & ensure its smooth functioning
- Ensure smooth functioning of System related activities
- Monitoring customer complaint, root cause analysis, implementation & reviews
- Up gradation of in-house quality through monitoring trainings, reduce rejection & rework to 2700 PPM from 11200 PPM
- Responsible for Work Instruction /SOP
- Responsible for develop Control Plan & check sheet for component testing
- Responsible for SAP related activity (Inspection, GRN pass, check sheet preparation, quality view, etc.)
- APQP & PPAP Submission And Running parts PSW signed off from customers 100% completed.
- Responsible for Calibration /Validation of instruments & jig
- Process & product control by using 7 Qc tools
- KAIZEN leader - 153 KAIZENS Implemented
- 5S Head
PRODUCTION IN-CHARGE
EXCEL PLAST
Coimbatore
01.2012 - 01.2014
- During this period am taking charge the total productivity of both shift, and supply the parts on-time to our customers without any deviate on the customer's requirement
- Troubleshooting technic
- Cycle time reduction technic implemented 45 parts
- Scientific Molding Technic
- Cavity balance study
- Excellent communication skills, both verbal and written.
IN-PLANT TRAINEE
G-PLAST
Coimbatore
01.2011 - 01.2012
- Known to operate & learn the Mold loading Unloading on the following model machines
- SP 180
- ENGEL 200
- DT 100
- L&T 150
- ENGEL 300
- SIGMA 350
- FANUC 150
- THOSHIBHA 270
- And works with the following materials PP, PC, NYLON, AKULON, DELRIN, PPT, ABS, PU
- Improved communication between departments by actively participating in meetings and offering constructive feedback when necessary.
- Gained familiarity with various tools and equipment used in the plant through ongoing training sessions.
Education
Diploma - Polymer Technology
Tamilnadu Polytechnic
Madurai, India 04.2008 - 01.2011
HSC -
GOVERNMENT HIGHER SECONDARY SCHOOL
Achanputhur, TENKASI05.2008
SSLC -
GOVERNMENT HIGH SCHOOL
Achanputhur, TENKASI05.2006
Skills
IATF 16949 compliance evaluation
undefinedCertification
Operations Management Assesment
Timeline
ISO 14001,45001 Internal auditor
06-2025
Operations Management Assesment
01-2025
ISO 9001 internal Auditor
06-2021
DGM – Operations
Primex Plastic
06.2021 - Current
IATF Internal Auditor
06-2020
BUSINESS DEVELOPMENT MANAGER CUM PLANT HEAD
Sara plastics industries
02.2020 - 06.2021
HEAD QA/QC
TEKNOVATE PLASTICS PVT LTD
01.2017 - 01.2020
QUALITY HEAD
EXCEL PLAST
01.2014 - 11.2016
PRODUCTION IN-CHARGE
EXCEL PLAST
01.2012 - 01.2014
IN-PLANT TRAINEE
G-PLAST
01.2011 - 01.2012
Diploma - Polymer Technology
Tamilnadu Polytechnic
04.2008 - 01.2011
HSC -
GOVERNMENT HIGHER SECONDARY SCHOOL
SSLC -
GOVERNMENT HIGH SCHOOL
Accomplishments
- Improved quality assurance pass rates from 72% to 95% on annual inspection
- Raised team's awareness and created a focus on the cause of issues with training communication and accountability
- Achieved ISO 9001:2008
- Achieved IATF 16949:2016 in single audit
Languages
Tamil (Read, Speak & Write)
English (Read, Speak & Write)
Malayalam (Speak)
Hindi (Speak)
Personal Information
- Passport Number: K8992795
- Father's Name: S. Sankaranarayana [Late]
- Mother's Name: C. Uthami
- Nationality: Indian
- Marital Status: Married
- Religion: Hindu/OC
Disclaimer
I solemnly affirm that the information furnished above is true to the best of my knowledge and belief.
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