- Playing and watching cricket
- Travelling new places
- Watching movies
Vinay Kumar
Alwar
Summary
Detail-oriented Quality Assurance Specialist with 14 years of experience in high pressure die casting, machine shops, and carbon black industries. Experienced in managing major OEM customer relations for domestic and export supplies, ensuring compliance with industry standards and enhancing product quality.
Overview
14
14
years of professional experience
Work History
Manager Quality
Sunbeam Lightweighting Solutions Pvt. Ltd.
Bhiwadi, Rajasthan
10.2024 - Current
- Customer audit readiness and coordination with all department related to audit
- Preparation of PFD, PFMEA, Control Plan & Work Instructions
- Executed horizontal deployment of corrective actions across all relevant departments.
- Maintained tracking sheet for customer scorecard, ratings, and complaints to monitor quality performance.
- Improvement in casting process by simulation and process optimization
- PPAP and duplicate dies approval of casting parts.
- Investigated customer complaints and provided resolutions to enhance customer satisfaction.
- Communication to all concerned persons for Quality rating, Score card & incidents
- To check customer portal Daily for PPM, score Card & incidents
- Analysis of in-house rejection & Major Break down
- Manager Quality (High Pressure Die Casting, Machining & Painted Parts Manufacturing Unit)
Deputy Manager Quality
Epsilon Carbon Pvt. Ltd.
Musinayakanhalli, Karnataka
12.2022 - 10.2024
- Responsible for Process Quality & PDI of Coal Tar Distillation & Carbon Black Plant
- Customer Complaints Analysis - JK Tyre, MRF Tyre, Apollo Tyres & Other rubber customers
- Preparation of PFD, PFMEA, Control Plan & Work Instructions
- Document preparation, control & implementation as per IATF requirements for Coal Tar Plant
- Countermeasure Effectiveness & Status monitoring
- Conducting Process & product Audit, IMS & IATF audit
- Analysis of Inhouse rejection & Major Break down
- Horizontal deployment of corrective action.
- Preparation of Weekly & Monthly MRM & MIS
- Handling Team of 8 Engineers
- Deputy Manager Quality (Coal Tar Distillation & Carbon Black Manufacturing Unit)
Assistant Manager Quality
Mahavir Casters Pvt. Ltd.
Gurugram, Haryana
04.2022 - 10.2022
- Responsible for VSA audit of MSIL
- Responsible for MACE supplier improvement activity
- Responsible for MISP of all parts
- Responsible for timely Response to all customer queries & audits
- Responsible for weekly audits of Inspection/work done or not according to WI
- Responsible for Timely Closure of customer audit NCs
- Responsible for Coordination with engineering for new development
- Responsible for Kaizen activity & safety
- Responsible for OJT Provided to all line inspectors to ensure the sequential inspection.
- Responsible for Part Wise document interface in PPAP, Control plan, FMEA, Setup Approval, WI etc.
- Resolve the customer complaint by use of 8D, CAPA approach with the coordination of base plants.
- Validate and verify the countermeasure which was submitted against any customer complaints.
- Handle product recalls or warranty claims, field returns.
Senior Engineer Quality
Maxop Engineering Pvt. Ltd.
Jaipur, Rajasthan
02.2020 - 04.2022
- Conducted internal quality performance reviews, identifying areas for improvement in adherence to quality standards.
- Managed non-conforming products through CAPA processes, ensuring effective resolution and compliance.
- Analyzed in-process quality problems to implement corrective measures.
- To Control Process Variation by using Statistical Process Control (SPC).
- Implementation of KAIZEN & POKA-YOKE.
- Setting new lines & streamlining the production process for new models
- Conducting Daily RED BIN MEETING for daily Rejection Analysis with Analysis reports.
- Establish Quality Systems across the plant.
- Customer audit readiness and coordination with all departments related to audit
- Conducted internal process and product audits.
- Oversaw in-process quality for machining and assembly.
- First Time Die Approval After correction/ Modification.
- On the job training to the workers, operator and engineers.
- Handling Manpower, guide him, Provide Training as per Requirement and verify their work.
- Managed the skill matrix to ensure accurate tracking of employee skills and development.
- Performed root cause analysis using quality tools, selecting and implementing action plans to address identified issues.
- Customer complaint handling
Executive in Quality Assurance
MJ CASTING Pvt. Ltd.
Rewari, Haryana
05.2017 - 02.2020
- Customer Representative for Maruti, HMSI, MSIL, TVS, IYM, Wabco
- To check customer portal Daily for PPM, score Card & incidents
- Communication to all concerned persons for Quality rating, Score card & incidents
- To maintain tracking sheet of customer scorecard, Rating & Complaints
- Customer Portal Handling - Maruti, TVS, IYM, MSIL & Wabco
- To submit monthly action plan for improving Customer rating & Score Card
- Reoccurrence Prevention Countermeasure analysis for Trouble Report
- Support to the engineering department during new development & PPAP.
- Responsible for final Inspection & PDI
Engineer Process Quality
ASK Automotive Ltd.
Manaser, Haryana
09.2012 - 04.2017
- Conducted Red Bin Analysis and maintained processes to resolve quality issues using 7 QC tools and 5 Whys analysis.
- Managed non-conforming products through corrective and preventive actions, ensuring compliance and effectiveness.
- Conducted process audits according to schedule.
- Conducted in-process and final inspections.
- Delivered training sessions to operators and inspectors on quality standards and procedures.
- Provided training to operators on addressing quality issues, responding to customer complaints, and implementing quality improvements.
Education
B. Tech - Mechanical Engineering
Rajasthan Technical University
Kota, Rajasthan06-2012
12th - Science Stream (PCM)
CBSC
Delhi05-2008
Skills
- ISO 9001 Auditor
- ISO 14001 Auditor
- ISO 45001 Auditor
- IATF 16949 Auditor
- VDA 63 Auditor
- Green Belt Certification
- FMEA
- SPC
- MSA
- PPAP
- 4M Change
- 8D
- Customer complaint handling
- Mold flow analysis
- HPDC casting defects analysis
- GDC defects analysis
Interests
Decleration
- I here by declare that the information furnished above is true to the best of my knowledge and belief.
Place:
Date :
[Vinay Kumar]
Timeline
Manager Quality
Sunbeam Lightweighting Solutions Pvt. Ltd.
10.2024 - Current
Deputy Manager Quality
Epsilon Carbon Pvt. Ltd.
12.2022 - 10.2024
Assistant Manager Quality
Mahavir Casters Pvt. Ltd.
04.2022 - 10.2022
Senior Engineer Quality
Maxop Engineering Pvt. Ltd.
02.2020 - 04.2022
Executive in Quality Assurance
MJ CASTING Pvt. Ltd.
05.2017 - 02.2020
Engineer Process Quality
ASK Automotive Ltd.
09.2012 - 04.2017
B. Tech - Mechanical Engineering
Rajasthan Technical University
12th - Science Stream (PCM)
CBSC