Dynamic professional with extensive experience in project execution and cost management at KML SEATING. Demonstrated success in optimizing assembly line operations and driving continuous improvement initiatives. Expertise in PLC programming and leadership in achieving zero breakdowns through effective preventive maintenance strategies.
Overview
23
23
years of professional experience
Work History
Assistant General Manager
KML SEATING (A Unit of Krishna Maruti ltd.)
Gurgaon
08.2008 - Current
Managed manpower and material workflow to enhance productivity and efficiency.
Troubleshot assembly, welding, polyurethane, and machining processes.
Optimized manpower utilization and improved assembly line operations.
Controlled consumable costs in relation to production volume changes.
Executed autonomous maintenance of process equipment on shop floor.
Implemented continuous improvement initiatives for energy and cost savings.
Scheduled preventive, predictive, and corrective maintenance for machinery.
Collaborated with vendors for service scheduling and procurement of spare parts.
Asst.Manager (Maintenance and Projects)
Minda Industries LTD.
12.2005 - 08.2008
Company Overview: Minda Industries Ltd. is an Automobile parts manufacturing company in following products- Automobile; ie switches. Lamps, Horns, CNG/LPG Kits.
Setting of objectives and targets for maintenance department.
Operation & maintenance of utilities.
Upkeep of m/c’s & equipment so as to decrease Production Loss Hours thru Condition Based monitoring of m/c’s.
Preventive & Predictive maintenance of m/c’s.
WHY-WHY analysis of breakdown.
Skill up gradation of Maintenance Technicians & Staff.
Coordination with AMC Vendors.
Implementation of BEST activities like 5S, Kaizen, TPM.
Spare Parts Management.
Cost Saving through Energy, Water, & Kaizen.
Minda Industries Ltd. is an Automobile parts manufacturing company in following products- Automobile; ie switches. Lamps, Horns, CNG/LPG Kits.
Modification of Project at Manesar (Power generation system of 1500KVA, Installation, Testing & Commissioning of Electrical Panels, of HVAC Plant of 250 Ton, Water treatment plant, Effluent treatment plant, Sewage treatment plant, Fire hydrant system, Installation of wide variety of machines & Acoustic treatment of DG room.
Successfully completed the project at defined time frame.
Implementation of TPM Activities.
Setting of New Project Installation of 11kv substation and automation of DG Sets & HSEB.
Conversion of Diesel fired burner to Gas fired Burner.
Zero Breakdowns achieved due to spare parts.
Presented Quality Circles & CFT’S in Inter Unit competition.
Localization of Spares.
Project Engineer
A SQUARE AUTOMATION PVT.LTD.
Delhi
01.2002 - 12.2005
As a project Engineer reporting to Project Head.
Related to factory Automation, Programming, Commissioning, & Servicing of MESSUNG, MITSUBISHI & ALLEN BRADLEY (MICRO LOGIX 1000) makes PLC & Display unit.
Working in Dox-Mini, Melsec Medoc, Aps, RS-Links, Gppw, GT-Designer, E-Designer, Softline, Software.
Awareness of fundaments of 3-Phase induction motors & their characteristics advanced techniques of starting, breaking & speed controlling of AC motors and DC motors including different types of advance drives (AC Drives & DC drives).
Working in Ellipse SCADA automation software.
New machine installation.
Spare parts planning & procurement.
Documentation of ISO related activities.
Apprentice Trainee
National Thermal Power Corporation Ltd.
Diviyapur
Company Overview: The number one generator of Electric located at Diviyapur (U.P).
Schedule generation for planned maintenance.
Breakdown data collection & its analysis for countermeasures to minimizing production loss hours.
Adherence of Preventive maintenance & planned maintenance.
Data logging of all maintenance related activities.
Maintenance of Electrical Breakers.
The number one generator of Electric located at Diviyapur (U.P).
Education
Diploma - Instrumentation & Control engineering
Govt. polytechnic Mainpuri
Mainpuri, U.P
01.1999
Skills
Budget and cost management
Project execution and management
Erection and commissioning
Installation of machinery
Inspection and buyoff
Low-cost automation
Programmable logic controllers (PLCs)
Robotics
Preventive maintenance
SAP expertise
auditing skills
Critical spare inventory optimization
Languages
Hindi
English
Training
Operation and Maintenance of Pneumatic equipment’s by SMC Pneumatics
Larsen & Toubro make Injection Molding Machines
Training on Presentation Skills
Training on TS-16949
Training on Energy Saving
Training on Kaizen
Area Of Expertise
Budget/Cost Management of New Infra for Green field Project
Project Execution and Management
Erection, commissioning and installation of new machines
Inspection/ Buyoff of New Machines
Low cost automation
PLCs and Robot
Plan, execute and monitor preventive maintenance schedules by SAP system
Audits (Safety, Process, and Asset verification etc.)