Summary
Overview
Work History
Education
Skills
Software
Timeline
Generic

Vineet Kumar Tomar

Maintenance Professional
Roorkee

Summary

Accomplished Assistant Manager in Maintenance with over 12 years of experience in the manufacturing sector, specializing in mechanical and electrical equipment. Proven track record in executing comprehensive machine maintenance, complemented by versatile expertise in the automotive industry. Demonstrated success in new equipment installation, machine commissioning, and driving process improvements that significantly reduce breakdowns, particularly within machine shops and lithium-ion cell assembly operations . Committed to enhancing operational efficiency and ensuring optimal equipment performance.

Overview

12
12
years of professional experience

Work History

Assistant Manager

TOSHIBA DENSO SUZUKI GUJRAT
09.2023 - Current
  • Lithium-ion battery manufacturing equipment, like cell assembly, cell dryer, winder, and filling equipment , and other SPM equipment maintenance and troubleshooting.
  • Preventive, predictive, and overhauling maintenance of cell assembly, winder, and cap assembly equipment.
  • New Modifications & Process improvement of Cell assembly and Winder equipment.
  • Managed localization and inventory of critical spare parts, reducing downtime and maintenance costs for lithium-ion battery manufacturing equipment.
  • Good maintenance skills about Laser Trumpf laser welding (Trudisk 4001 & 1000). Sealing Plate welding Equipment (BL Welding) & Fuel Injector Welding Equipment.
  • Expertise in FANUC CNC machines and troubleshooting, creating M-codes according to the need, ladder editing in system and mechanical Faults Rectification.
  • Programming & Editing of Q-Series & iQ-R CPU on GX Works2 & GX Works3 software.
  • Working on various PLC Control & Communication modules.

QJ71GP21 CC-Link IE Control Network module.

QJ71GF11 CC-Link IE Field Network Module.

Qj61BT11N CC-Link System Master Module.

  • Working on various PLC Servo Modules & VFD Modules

QD77MS4 Simple Motion Module.

  • Working on MR & FR configurator for Servo & VFD Troubleshooting.
  • Working on various IAI Single Axis and Multi-Axis Robot (PCON, SCON, XSEL, RCON).
  • Working on YAMAHA Sacra Robot, CKD Absodex.
  • Responsible to troubleshooting in Keyence Vision Sensor IV series IV3/IV2/IV1 and Advance Camera Control XG-X1000.
  • Responsible to troubleshooting & calibration for Keyence Laser Marking Builder MD-X2000 & MD-X1000 .
  • Supervision Preventive & Predictive Maintenance schedule for Advance equipment including Fanuc Robots and laser welding systems, ensuring smooth production flow.
  • Maintenance related problems such as electrical faults, mechanical faults, Micro Adjustment, hydraulic and pneumatic defects etc.
  • Documental help by industrial audit ISO 9001:2008/IATF 16949/EHS 14001:2004/OSHAS 81001.
  • Implementation of Total Productive Maintenance (TPM) initiatives, including Jishu Hozen and Preventive Maintenance, resulting in increased equipment uptime and efficiency.
  • Problem solving with various tools like Why-why analysis, Fault tree analysis and Fish bone analysis.
  • Energy saving with respect to Net zero concept to reduce the Carbon foot print .
  • Responsible for Autonomous Maintenance (Jishu Hozen), Promotion & implementation of Jishu Hozen in the organization.
  • Documental help by industrial audit ISO 9001:2008/IATF 16949/EHS 14001:2004/OSHAS 81001.

MIKUNI INDIA PVT. LTD
01.2022 - 09.2023
  • Working on FANUC AND BROTHER CNC with different control (0i-MD, 31i-MD, 0i-TF).
  • Good Hand on MAZAK, BFW, FANUC ROBODRILL, MAKINO, TAKISAWA, TAKAMAZ CNC's.
  • Adding SMP units with FANUC CNC like (BAKER PFI gauge unit, Tool Broken Sensor Etc.)
  • Creating M-codes according to the need, ladder editing and mechanical faults trouble shooting.
  • Good hand on NITTOKO WINDING MACHINE, AMADA WELDING CONTROLLER.
  • Mikuni India Pvt. Ltd. is India's leading Electronic Control Throttle Body, High Performance Engine Control Unit, Electronic Fuel Pump Manufacturing for 2-W (HONDA, YAMAHA, SUZUKI, ROYAL ENFIELD, TVS) main customer in 2-W. Also Manufacturing Oil Control Valve, Air Intake Manifold for 4-W (MSIL, TATA, VOLVO, RENAULT, YAMAHA, TVS, BAJAJ).

HMC MM AUTO PVT. LTD.
09.2020 - 01.2022
  • Machine Setup and commissioning.
  • Management of spare parts according to the machine and budget.
  • Implementation of IATF documents.
  • Working on BECKHOFF CONTROL SYSTEM and PC based machine (NI-CVI).
  • HMC MM AUTO Pvt. Ltd. is a joint venture of Hero MotoCorp Ltd. (HMCL) with Magnetic Marelli (MM). It's First time that HMC MM Manufacturing fuel Injector for HMCL.
  • Maintenance

Keihin India Manufacturing Pvt. Ltd.
05.2018 - 08.2020
  • On job training related to fuel injector (BS VI) manufacturing given by KPL members in Japan for 32 days. This training includes the technical knowledge of SPM machines designed as per product.
  • Machine Setup and commissioning.
  • Management of spare parts according to the machine and budget.
  • Working on MITSUBISHI Q-Series PLC with CC-LINK communication.
  • PLC ladder editing and GOT new window create acc. To the machine.
  • Also create Window in GOT-2000 Series.
  • FANUC CNC (ladder editing and mechanical faults trouble shooting).
  • Working on FANUC CONTROL (Oi-TD, Oi-TF, 32i-TD, 31i-TD, 13i-TD, 18i-TF).
  • Keihin India Manufacturing Pvt. ltd is India's leading Fuel Injector manufacturing green project company.
  • Job responsibilities

Ahresty India Pvt Ltd
05.2014 - 05.2018
  • Responsible for troubleshooting and repair of down equipment.
  • Perform preventive, predictive and breakdown maintenance of VMC, HMC, SPM.
  • Record and interpret essential data such as equipment utilization stock (spare part) record, repair frequencies and information necessary for budgetary and cost control.
  • Conduct failure analysis of mechanical and electrical failures as well as unexpected maintenance problem and operational problems related to equipment.
  • Ahresty is world's 2nd largest die casting company. It supplies to topmost customers like Suzuki, Nissan, Toyota, Honda and Jtekt with an annual production capacity of 112-1202 Ton.
  • Product: - Aluminum High Pressure Die Casting product viz; Transmission case (Left+Right), Crank case, Oil Pan, Case Oil pump, DR Rocker Cover, DR Front Cover, Rocker Cover, Front Cover, Bearing Cap, Worm Housing, Torque Sensor.
  • Job Responsibilities

Education

Bachelor of Technology - Electronics and Communication

Lovely Professional University
07-2013

Senior secondary school - undefined

C.B.S.E Board (Children's Senior Academy)
02-2009

Secondary school - undefined

C.B.S.E Board (Army school Roorkee Cantt)
02-2007

Skills

Machine Related Expertise:

Programmable logic controller programming

Servo and actuator integration

Pneumatic systems proficiency

Hydraulic system maintenance

Advanced laser welding techniques

CNC machining expertise

Lithium ion cell technology

Software

GX Works2 & GX Works3

GT Designer3

Fanuc NC System

Laser marking Builder

SAP

MR Configurator

FR Configurator

Timeline

Assistant Manager

TOSHIBA DENSO SUZUKI GUJRAT
09.2023 - Current

MIKUNI INDIA PVT. LTD
01.2022 - 09.2023

HMC MM AUTO PVT. LTD.
09.2020 - 01.2022

Keihin India Manufacturing Pvt. Ltd.
05.2018 - 08.2020

Ahresty India Pvt Ltd
05.2014 - 05.2018

Senior secondary school - undefined

C.B.S.E Board (Children's Senior Academy)

Secondary school - undefined

C.B.S.E Board (Army school Roorkee Cantt)

Bachelor of Technology - Electronics and Communication

Lovely Professional University
Vineet Kumar TomarMaintenance Professional