Results-driven Mechanical Design Engineer with 13+ years of experience in automotive product design, 3D parametric modeling, and sheet metal development. Specialized in braking systems, Steering column, gearbox assemblies with a proven record of delivering high-quality solutions for OEMs and Tier-1 suppliers globally. Recognized for strong leadership, problem-solving, and driving continuous improvement across cross-functional teams.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Product Design Engineer
Fenyves Engineered Technology Pvt Ltd
Bengaluru, KA
09.2024 - Current
Company Overview: First Brands group
Designing brake pads, shims, liners, and plates using SolidWorks
Converting scanned pad models into precise 3D CAD models and generating detailed 2D manufacturing drawings with GD&T and tolerance specifications for production release.
Supporting quality control (QC), design validation, and documentation efforts across teams
Engaged in the initial phases of EPDM integration for PDM activities and version control
Coordinating between the Bengaluru Design Center and Sonipat Manufacturing Plant to resolve design manufacturing, and production issues in real time.
Assisted with day-to-day operations, working efficiently and productively with all team members.
Proved successful working within tight deadlines and a fast-paced environment.
First Brands group
Sr. Specialist - Design
Satyam Venture Engineering Services
Hyderabad
04.2016 - 08.2024
Led design of brake calipers, EPB/EMB housing, brackets, and fixtures using CATIA V5
Managed Windchill CR/CN activities for global clients (Düsseldorf, Shirley, Poland).
Created gearbox assemblies and skeleton-based column models for Ford B479 & BX726
Compiled KPC matrix, control plans, and ballooned drawings for DFMEA reviews
Interacted with NVH, Metrology, and test teams to deliver test rig-ready fixture designs
Designed complete gearbox and column assemblies using CATIA V5 and skeleton modeling
Created DFMEA drawings, KPC matrix, and control plans, released via Windchill
Delivered on tight timelines during DV stages for design validation
Designed HVAC floor duct systems maintaining body clearance and cross-sectional targets
Issued design change proposals to meet functional benchmarks
Worked on optimization of existing caliper models provided by the client for legacy vehicle platforms and Updated 3D CAD and manufacturing drawings.
Performed FEA-based analysis (FEALSS) to achieve material reduction and weight targets without compromising performance.
CAD Engineer
Tooltech Global Engineering
06.2014 - 03.2016
Converted existing NX data into CATIA 3D/2D models as per BMW standards
Created fixture structures, managed attributes, BOMs and GD&T drawings in Carisma
Collaborated with German counterparts on fixture validations and reverse engineering
Delivered accurate, high-quality designs under tight deadlines, ensuring client satisfaction and repeat business opportunities.
Mentored junior engineers on best practices in CAD software usage, contributing to a skilled and efficient team environment.
Design & Development Engineer
Chromewell Engineering Ltd.
Pune
12.2011 - 05.2014
Developed muffler assemblies and tractor footrest components from concept to production
Managed machining coordination, QC handoffs and client reviews for manufacturability
Reduced product costs through optimized designs and layout improvements
Brainstormed with product designers to implement and refine new manufacturing processes.
Implemented effective change management strategies, facilitating seamless integration of new designs into existing systems or processes.
Delivered high-quality prototypes on schedule, enabling timely testing and validation of new designs.
Enhanced product design by applying advanced engineering principles and collaborating with cross-functional teams.
Increased efficiency in the design development process by implementing agile methodologies and incorporating regular feedback loops from stakeholders.
Planned projects from beginning to end, focusing on timelines, budgets, and mechanical feasibility.
Head of System Engineering and Commissioning at Power Technology Engineered SolutionsHead of System Engineering and Commissioning at Power Technology Engineered Solutions