Summary
Overview
Work History
Education
Skills
Training
Timeline
Generic

Vinodh Kumar Minnel Vijay

Lead Designer
Hyderabad

Summary

Dynamic Product Design professional with over 11 years of experience in Catia V5Teardown, Should Costing, and Value Engineering, specializing in home appliances such as refrigerators, dishwashers, and vacuum cleaners. Proven track record as a Team Lead, managing teams to deliver efficient solutions while ensuring high-quality outcomes. Proficient in CAD tools including Catia V5, Solid Edge, and NX, with expertise in Catia V5 for optimized design configurations. Recognized for strong leadership and project management skills, consistently driving projects from concept generation to validation and implementation.

Overview

12
12
years of professional experience

Work History

Lead Engineer

REACARO AIRCRAFT SEATINGS
Hyderabad
10.2023 - Current
  • Project's conversion. Product Lines: Aircraft seating modules (Seat Bottom, Backrest, Armrest, Legrest, Video panel, Disconnect shroud, and Footrest).
  • Involved in delivering 3D models (part modeling, surfacing, and sheet metal), and detailed drawings for ECR and ECN release on Teamcenter.
  • Maintaining quality checklists according to customer standards, and delivering the output with the highest quality.
  • Analyze STEP files of parts and assemblies, and do the reverse engineering.
  • Collaborated with cross-functional teams to ensure seamless integration of new features into existing product lineups.
  • Mentored junior engineers, contributing to their professional growth and overall team productivity.

Lead Designer

JOHNSON ELECTRIC
Hyderabad
06.2022 - 09.2023
  • Product Lines: Solenoid Valves, and other electrical parts.
  • Coordinating with Siemens and rectifying issues related to the Migration Tool to convert files from SolidWorks to Solid Edge.
  • Converting existing Inventor files to Solid Edge and NX, as per requirements using Solid Edge and NX.
  • Analyze STEP files of parts and assemblies, and do the reverse engineering.
  • Tools used: Solid Edge, UG NX.

Project Engineer

WIPRO TECHNOLOGIES
Hyderabad
04.2014 - 05.2022

Electrolux.

  • Create parts, assembly, drafting, and foam volume calculations according to the requirements, which include sheet metal, and plastic components.
  • Maintaining quality checklists according to customer standards, and delivering the output with the highest quality.
  • Coordinating with the client for new concept generation, and providing designs.
  • Involved in delivering 3D models and detailed drawings to the analysis team for further analysis.

Project: Switzerland Measurement System (SMS)

  • Product lines: in-built refrigerator door panel, liner, side panel, back panel, and cabinet liner.
  • Conversion of existing in-built refrigerators according to customer standards (Switzerland's measurement system).
  • Foam volume calculation analysis for refrigerators.

Project: Electrolux Home Appliances, USA.

  • Product Lines: FDBM Refrigerator, Vacuum Cleaner's New Product Development (NPD).
  • Created a new retainer for the FDBM wire basket to avoid SCR (service call reduction).
  • Involved in tolerance stack-up analysis, fishbone diagram, DFM, and DFA for existing and new assemblies.
  • Coordinating with the client for new concept generation, and providing designs as per requirements.
  • Involved in plastics design (draft analysis) for injection molding.
  • Created a new vacuum cleaner from the existing Eureka model, with the wand's flexible side connected to the brush/crevice tool, and to increase the dust bin volume.
  • Coordinating with the client for new concept generation, and providing designs as per requirements.
  • Involved in plastics design (draft analysis) for a complete vacuum cleaner product.

Project: Electrolux Home Appliances, Germany.

  • Product Lines: Dishwasher, Gas Cooktop/HOB Teardown, Gas Range Benchmarking, and Should-Costing.
  • Updated the existing cost report Excel with additional manufacturing processes (injection molding process with insert option, blow molding, extrusion, sheet metal progressive operation, etc.).
  • Complete teardown of three competitive dishwasher products (Electrolux, Whirlpool, and Bosch) for benchmarking, and should costing.
  • The cost report for all three dishwasher products is created while proceeding with the teardown.
  • Created a complete comparison study for all three products, comprised of electrical/electronic schematic diagrams, electronic boards, mechanical parts (material, manufacturing process), and assembly construction, including packing details.
  • Provided a value proposition, cost-out ideas for material change, and simplified multiple existing parts into a single part, along with new concept designs for value added.

Project: Electrolux Home Appliances, Germany.

  • Product Lines: ANC Classification in Teamcenter for cooking range products.
  • ANC classification for all cooking range products used by clients all over the world.
  • Classified all ANC's according to the categories listed in Teamcenter.

Project: Electrolux Home Appliances, Italy.

  • Product lines: refrigerator, cooling system, new product development, and procurement.
  • Coordinating with the client for new concept generation and providing designs for anti-moisture tubes, condensers, heat exchangers, evaporators, solenoid valves, etc.
  • Involved in delivering 3D models, detailed drawings, and supporting documents for ECR, ECN, and Article Acceptance (AA) release on Teamcenter.
  • Tools used: Catia V5, PLM Teamcenter, and Boothroyd Dewhurst tool for DFMA.

Education

B. Tech - Mechanical

Sri Venkateswara University College of Engineering
Tirupati, India
04.2001 -

Skills

Aerospace Seatings, Home Appliances Domain knowledge

Geometric Dimensioning and Tolerancing

Solid Edge & NX Basics

Teardown & shoudcosting

Teamcenter

Catia V5

Training

  • Attended CATIA Electrical Harness Design training from Dassault Systems EDS
  • Attended multiple Webinars and sessions on of Solid Edge.
  • Training on Basics of Pro-E through Upscale Programs by Wipro Technologies.
  • .Net Technologies Training through Wipro Fresher Training Programs.
  • Conducted Trainings on Tolerance stack-up analysis & Foam volume calculation to Peers whenever required.

Timeline

Lead Engineer

REACARO AIRCRAFT SEATINGS
10.2023 - Current

Lead Designer

JOHNSON ELECTRIC
06.2022 - 09.2023

Project Engineer

WIPRO TECHNOLOGIES
04.2014 - 05.2022

B. Tech - Mechanical

Sri Venkateswara University College of Engineering
04.2001 -
Vinodh Kumar Minnel VijayLead Designer