Electrolux.
- Create parts, assembly, drafting, and foam volume calculations according to the requirements, which include sheet metal, and plastic components.
- Maintaining quality checklists according to customer standards, and delivering the output with the highest quality.
- Coordinating with the client for new concept generation, and providing designs.
- Involved in delivering 3D models and detailed drawings to the analysis team for further analysis.
Project: Switzerland Measurement System (SMS)
- Product lines: in-built refrigerator door panel, liner, side panel, back panel, and cabinet liner.
- Conversion of existing in-built refrigerators according to customer standards (Switzerland's measurement system).
- Foam volume calculation analysis for refrigerators.
Project: Electrolux Home Appliances, USA.
- Product Lines: FDBM Refrigerator, Vacuum Cleaner's New Product Development (NPD).
- Created a new retainer for the FDBM wire basket to avoid SCR (service call reduction).
- Involved in tolerance stack-up analysis, fishbone diagram, DFM, and DFA for existing and new assemblies.
- Coordinating with the client for new concept generation, and providing designs as per requirements.
- Involved in plastics design (draft analysis) for injection molding.
- Created a new vacuum cleaner from the existing Eureka model, with the wand's flexible side connected to the brush/crevice tool, and to increase the dust bin volume.
- Coordinating with the client for new concept generation, and providing designs as per requirements.
- Involved in plastics design (draft analysis) for a complete vacuum cleaner product.
Project: Electrolux Home Appliances, Germany.
- Product Lines: Dishwasher, Gas Cooktop/HOB Teardown, Gas Range Benchmarking, and Should-Costing.
- Updated the existing cost report Excel with additional manufacturing processes (injection molding process with insert option, blow molding, extrusion, sheet metal progressive operation, etc.).
- Complete teardown of three competitive dishwasher products (Electrolux, Whirlpool, and Bosch) for benchmarking, and should costing.
- The cost report for all three dishwasher products is created while proceeding with the teardown.
- Created a complete comparison study for all three products, comprised of electrical/electronic schematic diagrams, electronic boards, mechanical parts (material, manufacturing process), and assembly construction, including packing details.
- Provided a value proposition, cost-out ideas for material change, and simplified multiple existing parts into a single part, along with new concept designs for value added.
Project: Electrolux Home Appliances, Germany.
- Product Lines: ANC Classification in Teamcenter for cooking range products.
- ANC classification for all cooking range products used by clients all over the world.
- Classified all ANC's according to the categories listed in Teamcenter.
Project: Electrolux Home Appliances, Italy.
- Product lines: refrigerator, cooling system, new product development, and procurement.
- Coordinating with the client for new concept generation and providing designs for anti-moisture tubes, condensers, heat exchangers, evaporators, solenoid valves, etc.
- Involved in delivering 3D models, detailed drawings, and supporting documents for ECR, ECN, and Article Acceptance (AA) release on Teamcenter.
- Tools used: Catia V5, PLM Teamcenter, and Boothroyd Dewhurst tool for DFMA.