Summary
Overview
Work History
Education
Skills
Websites
Accomplishments
Languages
ADDITIONAL DETAILS
Timeline
Generic

Vipan Kumar

Summary

Experienced Senior Civil Supervisor with 20+ years of expertise in precast production, piling, soil improvement, and structural supervision across large-scale infrastructure projects in Saudi Arabia, UAE, and India. Specialized in metro rail, bridges, highways, and high-rise developments, with a strong track record of delivering complex projects ahead of schedule and within budget. Proven leader in managing diverse site teams, ensuring quality and safety compliance, and collaborating with engineers, consultants, and subcontractors to meet aggressive timelines. Skilled in post-tensioning operations, casting yard setup, and optimizing construction workflows for maximum efficiency. Successfully led piling operations, precast production and post-tensioned operations for various Metro Rail, Railway Bridge and River Bridge projects, ahead of scheduled delivery dates and well within budget. Trained, mentored and motivated 50+ team members, improving overall team performance and safety awareness.

Overview

21
21
years of professional experience

Work History

Precast Production Supervisor

RDB-EL Self Engineering Contracting Company
05.2024 - Current
  • Supervised and coordinated precast pipe culvert installation operations, ensuring compliance with safety regulations and project specifications.
  • Conducted site inspections to monitor progress, identify potential issues, and implement corrective actions.
  • Collaborated with project managers, engineers, and clients to ensure project deliverables were met.
  • Developed and implemented safety plans, risk assessments, and method statements.
  • Plan production sequences and manage the transfer of elements to the site.
  • Ensure compliance with safety requirements and proper storage at contractor storage areas.
  • Coordinate and manage the transfer of 100+ precast elements to construction sites weekly, maintaining an on-time delivery rate of 98% for all project phases.
  • Pre- and post-checking mold/ steel framework dimensions during application for structure etc., to ensure quality before and after placing and finishing of concrete.
  • Supervised the finishing work on construction sites, ensuring that work is completed on time and to a high standard.
  • Coordinated with other Foreman and contractors to ensure that all finishing work is completed in a timely and efficient manner
  • Prepare weekly and monthly progress reports for submission to the Production Engineer and Construction Manager.

Construction Supervisor

DAC Group
04.2023 - 03.2024
  • Led civil construction activities for a mixed-use project worth 1.30 Billion SAR, comprising two towers of 71 and 63 floors. Checked all the activities to be done with proper risk management and methods statement, and briefed all the workers involved on the job site.
  • Directed a team of 40+ professionals in post-tension slab casting, tendon stressing, and grouting, achieving 100% adherence to project schedules.
  • Set up and inspected formwork and shuttering using Doka and structural steel, ensuring high safety and quality standards.
  • Liaised with subcontractors and consultants to resolve project issues and ensure seamless execution.

Supervisor (Pre-cast)

Larsen & Toubro (L&T)
09.2021 - 03.2023
  • Supervised construction activities for the 19 km Dhubri Phulbari Bridge, the longest bridge in India, connecting Dhubri (Assam) and Phulbari (Meghalaya), with a project value of INR 3165 Crores.
  • Managed casting yard operations, including casting and planning for precast box segments (curved and straight), ensuring on-time delivery and adherence to quality standards.
  • Prepared and executed Bar Bending Schedules (straight and curved spans), calculating concrete quantities, shuttering areas, and managing paperwork as per drawings.
  • Directed reinforcement cage preparation, placement, segment adjustments, and cable profiling, ensuring compliance with technical drawings.
  • Monitored concrete operations, curing, and transportation of segments to launcher sites, achieving 100% inspection approval.
  • Collaborated with subcontractors and consultants to resolve issues and ensure smooth execution of the project.

Senior Foreman (Pre-cast)

Apco Infratech Pvt. Ltd.
05.2020 - 08.2021
  • Supervised casting yard operations for the Regional Rapid Transit System (RRTS) Metro project, focusing on the production of parapet wall, I-girders, and segments.
  • Monitored reinforcement works, concrete pouring, and curing processes to ensure adherence to project specifications and quality standards.
  • Coordinated with engineers and subcontractors to maintain efficient workflow and timely delivery of precast components.
  • Ensured compliance with safety protocols and optimized resource allocation to achieve project milestones.

Civil Supervisor

AlBalagh Trading
03.2019 - 04.2020
  • Spearheaded development of school buildings, auditoriums, middle schools, and a professional development centre (QAR 288,152,000).
  • Optimized all construction activities, ensuring quality and safety standards from start to finish.
  • Monitored utility excavation job including utility diversion and trial trenching, and ensured precise concrete handling and placement for foundations and structural elements.
  • Enforced strict quality and safety standards, ensuring regulatory compliance, and carried out regular inspections, promptly addressing any issues.
  • Maintained effective communication with stakeholders, subcontractors, and team members collaborating with project management to resolve challenges and optimize processes.

Site Supervisor

Rizzani De Eccher
05.2018 - 02.2019
  • Managed and executed viaduct superstructure works for the Dubai Metro Red Line, a project (11.191 km elevated line) valued at USD 115.77 million, UAE.
  • Executed the transportation of prefabricated segments via truck or barge and leading the installation of balanced cantilever erection spans through crane precast segments and post-tensioning, stressing and grouting methods, with spans ranging from 30 to 72 meters in length.
  • Managed the workflow of sub-contractors ensuring they're in line with the programme of works on site.
  • Headed a team of skilled laborers, machine and crane operators, and other crew members on-site.

Site Supervisor

Afcons
02.2017 - 04.2018
  • Supervised construction activities for structural components, including bored pilling, pile-cap, piers, post-tensioned box slabs, (MSE) RE panel casted, ensuring compliance with project specifications and timelines.
  • Coordinated with engineering teams and contractors to resolve site challenges and implement corrective measures efficiently.
  • Oversaw the construction process to ensure that all piling work complies with relevant codes, standards, and project specifications.
  • Oversaw RE panel wall, post-tensioning, formwork and concrete pouring operations to maintain structural integrity and quality standards.
  • Ensured adherence to safety protocols and conducted routine inspections to mitigate risks on-site.

Precast Supervisor

Afcons Infrastructure
01.2014 - 10.2016
  • Design & Construction of Elevated Metro –CC15 Line 8 Janakpuri West To botanical Garden Project Cost: - 370 Cr
  • Construction of Precast Yard Pre- Tensioning and Post Tension processes to enhance the structural integrity of concrete components.
  • Managed precast yard site operations by planning and executing daily, weekly, and monthly schedules.

Site Supervisor

Afcons Infrastructure
07.2012 - 12.2013
  • Project: Rehabilitation, Strengthening and Four Lane of Jammu to Udhampur Section from Km-15.00(Jammu Bypass) To Km-67.00 of NH-1A in the State of Jammu and Kashmir
  • Project Cost: 1800 Cr, Played key role in the construction of the multiple structures such as Bridges, Under-pass, Culverts including deep foundation, MSE RE panel casted, sub-structure, super-structure and finishing work.

Piling Foreman

C&C Construction Ltd.
07.2010 - 04.2012
  • Construction and maintenance of Zirakpur – Parwanoo Section of NH 22 including construction of Pinjore –Kalka – Parwanoo Bypass, Hands on experience in execution of Bridges, flyovers, ROBs, Sub-station buildings, Underpasses, Major highway structures, Expansion joints in structure i.e. Modular joint and srip seal joint, piling, pile load tests, counter fort retaining walls, MSE RE panels,etc.
  • Planned piling operations and ensured compliance with safety rules in coordination with the safety officer.
  • Coordinated soil mixed activities in accordance with project specifications and quality standards.
  • Supervised and coordinated piling activities, including drilling, installation, and bentonite, polymer testing.
  • Coordinated with project teams to optimize resource allocation and streamline workflows across construction sites.
  • Monitored and resolved on-site challenges, and provided instructions, information, and training to the site team to ensure safe execution of tasks.
  • Coordinated with engineers, contractors, and labor teams to ensure timely completion of structural works while maintaining quality standards.

Piling Supervisor

Sp. Singla Construction Pvt. Ltd.
02.2004 - 06.2010
  • 2-Lane High-Level Bridge over River Sutlej at Bungasaib, Sarai ka Pattan, and Both Railway over Bridges Project, Punjab, India
  • Led drilling and casting of 1200+ bored piles (Ø1200mm & Ø1500mm, 31m depth) using hydraulic rigs and Tremie concrete method.
  • Supervised capping beam and pile cap execution, maintaining precision and quality standards.
  • Coordinated & prepared sites for structural load testing: Static Load Test, O-cell, Lateral Load, PDA, & Zone Load Test (ZLT).
  • Assisted with the inspection and installation of reinforcement cages and Bentonite testing to meet technical and design requirements.
  • Guided proper lowering and installation of reinforcement cages into panels per engineering drawings.
  • Conducted routine inspections and ensured compliance with safety standards to mitigate risks during construction activities.

Education

Diploma - Civil Engineering

Delhi Institute of Engineering Studies

Skills

  • Pile Foundation Construction
  • Health and Safety Management
  • Quality Management
  • Risk Management
  • Precast Production
  • Budgeting and Cost Management
  • Contract Management and Dispute Resolution
  • Post-Tensioning Systems (Installation Stressing, Grouting)
  • Equipment and Machinery Supervision
  • Hand and Power Tool Operation
  • Bar Bending Schedule

Accomplishments

  • Successfully led piling operations, precast production and Post-tensioned operations for various Metro Rail, Railway Bridge and River Bridge projects, ahead of scheduled delivery dates and well within budget.
  • Increased team efficiency and safety awareness by 30% through training, mentoring and motivating 50+ employees.

Languages

Hindi (Native)
English (Conversational)

ADDITIONAL DETAILS

  • Date of Birth: 27th October 1985
  • Passport Number: S9294468
  • Nationality: Indian

Timeline

Precast Production Supervisor

RDB-EL Self Engineering Contracting Company
05.2024 - Current

Construction Supervisor

DAC Group
04.2023 - 03.2024

Supervisor (Pre-cast)

Larsen & Toubro (L&T)
09.2021 - 03.2023

Senior Foreman (Pre-cast)

Apco Infratech Pvt. Ltd.
05.2020 - 08.2021

Civil Supervisor

AlBalagh Trading
03.2019 - 04.2020

Site Supervisor

Rizzani De Eccher
05.2018 - 02.2019

Site Supervisor

Afcons
02.2017 - 04.2018

Precast Supervisor

Afcons Infrastructure
01.2014 - 10.2016

Site Supervisor

Afcons Infrastructure
07.2012 - 12.2013

Piling Foreman

C&C Construction Ltd.
07.2010 - 04.2012

Piling Supervisor

Sp. Singla Construction Pvt. Ltd.
02.2004 - 06.2010

Diploma - Civil Engineering

Delhi Institute of Engineering Studies

Similar Profiles

CREATE PROFILE
Vipan Kumar