Deepak Kumar

Mechanical Engineer with 9+ years hands-on experience in robotics, specifically YASHKAWA and KUKA systems. Proven ability to manage spot robotics and MIG welding lines, ensuring process upgrades and compliance with internal audits. Expertise in maintaining documentation and implementing quality control measures such as POKA-YOKE and 5S methodologies. Strong leadership skills demonstrated through effective manpower management and the successful implementation of FIFO systems to enhance operational efficiency.

• Reduce customer complaint at customer end.
• Implemented Poka /Yoke to eliminate part missing and shifting issues and optimize welding fixtures.
• Reduced customer rejection & in house PPM level.
• 5 Kaizen implements every month.

• Hand on experience of various Robots like as YASHKAWA and KUKA.
• Capable to handle on line of Spot Robotics and MIG welding line.
• Process up gradation according to requirement of problem.
• Direct Co-ordination and follow up for internal process audits.
• Review & maintain the document (OS, PCS, MISP, QUALITY ALEART, CYCLIC CHECK SHEET, FOA CHECK SHEET, P/Y, Etc.).
• Maintaining process POKA-YOKE, 5S, Kaizen & Safety at welding line.
• Capable to handling manpower for achieving techniques.
• Implementation of FIFO system to the processes.

• Father's Name: Late Sr. Pramod Kumar
• Mother's Name: Smt. Premlata Devi
• Date of Birth: 9th June 1992
• Gender: Male
• Marital Status: Single
• Religion: Hindu

• Handling Customer Complaints & take necessary actions.
• Inform to concern department for in-house and customer problem.
• Correct the part as per customer requirement.
• Conducting weld test like Nugget test, Torque test & UTM as per schedule.
• Make awareness of different defects & customer complaints for operator by quality alert /one point lesson.
• Reduce Internal and External rejection in process.
• Why-why analysis of problems and executed countermeasures to reduce defects.
• To ensure quality on line & provide on line training to Engineers & Workers for any customer near miss-defects, material handling, line feeding, MARU-A defects, daily 5s activities & enhance productivity.
• Responsible for overall activities of product including welding jigs and fixture review, planning of manpower for both production and quality inspection (PDI).
• Investigate causes of sporadic defects at incoming stage, Assembly line as well as at Customer end and take corrective and preventive action accordingly.
• Monitoring PPM & COPQ.
• Thoroughly experience in all aspects of quality control process and finished products.

• B. Tech, Mechanical Engineering, Institute of Technology & Management Aligarh, G.B.T.U. (Uttar Pradesh Technical University), Lucknow, 2013
• Intermediate, U.P. Board, 2009
• High School, U.P. Board, 2007

I certified that, information given above is true to the best of my knowledge and belief.

DEEPAK KUMAR