Results-driven Mechanical Engineer with hands-on expertise in plant maintenance, production planning, and process optimization. Skilled in TPM, 5S, and safety compliance, with a proven track record in troubleshooting, team leadership, and driving Kaizen, and CAPA initiatives to boost efficiency and reduce downtime.
1. Executed preventive and breakdown maintenance of plant machinery and utility systems, with a strong focus on troubleshooting, root cause analysis, and implementing CAPA to ensure minimum downtime and equipment reliability.
2. Led ISO and safety audit clearances, driving 5S implementation, compliance adherence, and workplace safety, while actively promoting Kaizens and TPM (Total Productive Maintenance) practices for continuous improvement.
3. Spearheaded energy-saving and efficiency projects, including leak reduction (air/water), cost optimization, and horizontal deployment of best practices across teams and departments.
4. Trained and led maintenance teams, conducted regular skill-building sessions, monitored KPIs, ensured AMC/vendor coordination, and contributed to plant infrastructure upgrades aligned with production goals.
1. Gained hands-on experience in production operations, including monitoring KPIs, managing manpower, ensuring quality production, and handling day-to-day shop floor activities to meet targets efficiently.
2. Involved in production planning, MIS data preparation, and timely completion of daily and weekly production schedules, while supporting process improvements and cross-functional coordination.
1. Gained practical exposure to the cement manufacturing process, including raw material handling, kiln operations, and process flow, while understanding key safety regulations followed in heavy industry environments.
2. Assisted in maintenance activities and quality checks, learning about equipment upkeep, process control, and product quality standards in a large-scale production setup.
All wheel steering car, Restored a scrap car to all-wheel steering as a college project, enhancing maneuverability and stability. Designed the steering system and implemented control mechanisms, demonstrating skills in mechanical design, problem-solving, and teamwork.