Results-driven Senior Production Engineer with over 8+ years of hands-on experience in streamlining manufacturing operations, improving production efficiency, and implementing lean methodologies. Proven track record of leading cross-functional teams, optimizing workflows, and reducing downtime in fast-paced environments. Proven expertise in tool design, CNC programming, die and mold fabrication, and precision machining. Adept at working with CAD/CAM software and lean manufacturing principles to improve production efficiency and reduce downtime.
* Managing the contract workers as per the job requirement also provide them training
& Execution of the assigned jobs in safe manner.
* Documentation involves preparation of deviation report along with analysis & defect optimization - Root cause analysis, CAPA, Checklist preparation, 8D report, MTO (manufacturing trial order),
* Familiarization with the equipment in the area of operations to achieve set production targets.
* To supervise shift operations and attend to breakdown jobs with minimum downtime.
* Focus on optimization of product cycle time, reduction in non-conformities & continuous improvement on shop floor.
* Resolved escalated customer issues in timely manner.
* To maintain records / log books for the job carried out.
* Coordinating production activities and prepare planning schedule of operation dept in line of monthly targets
* Preparation of shift schedule and work allocation to team member by weekly targets as per protocols.
* Coordinating with qa dept to ensure quality products and also maintenance for m/c availability.
* Creation/change of production order and complete up to technical completion in SAP pp.
* Manufacturing engineering involved in made drawing of structure, layout, tool design and outsourcing part by using computer-aided-design (CAD). As per engineering change request ensuring PRC (process routine chart) & protocols should be updated.
* Preparation of weekly material coverage report, planned vs actual production report, preserving material consumption & production records.
* KPI: Continual Improvement, 5S, Productivity, Cycle Time, Reduction in non-conformities.
* Designed and validated fibre reinforced plastics (frp) molds used in high volume production.
* Created detailed 2D drawings and 3D models (AutoCad) for tooling pattern components.
* Produced patterns/master model by using of CAM software (DelCAM) through cnc programming.
* Assisted 20 technicians team to deliver molds in core production phase.
* Organized shop floor team involvement for particular job/project work by distributes works area.
* Input in the development of daily production report, identifying downtime causes and recommendation actions.
* Supervision in production line for particular allotted department.
* Maintaining coordination with operators and management team.
* Graphite material pattern produce through 4-axis emm machine by execution & safe operation also rectified the error and maintain it to properly in mode of operation.
* Prepared program for template by using CAXA software and then execute the program on WEDM(wire cut machine).
* Handling the tread pattern produced on EDM machine by using parameter like current, ampere, duty cycle.
* AUTOCAD, Basic SolidEdge
* SAP PP, ERP Basics, Microsoft Office, Excel
* Production Planning & Scheduling
* Lean Manufacturing / 5S / Kaizen
* Root Cause Analysis (RCA) / CAPA / 8D / 5 Whys
* CAD CAM
* Process Improvement/Optimization
* Problem Solving Skills
* Leadership Skills
* Cycle time & Bottleneck Analysis
* Effective Communication
* Work Instruction & SOP Development
* Project Management
* HSE
Summer Intern : 01/05/15 - 30/06/15
Elecon Engineering Co. Ltd., Anand, GJ
* Research Paper : 6th National Conference of Recent Advance in Manufacturing (RAM-2016) during year of 2016 at SVNIT, Surat.
* Certification: Hands on workshop of AutoCAD 2014 by PTC