Vishal Rohamare

Summary

Experienced Quality and Process Improvement Engineer with over 8+years of experience in Aluminium Extrusion. Excellent reputation for resolving problems, improving customer satisfaction, and driving overall operational improvements. Consistently saved costs while increasing profits. Aproblem solver,eager to contribute to team success through smart work, organizational skills.Motivated to learn, grow and excel in manufacturing industries.

Overview

8

years of professional experience

7

years of post-secondary education

1

Language

Work History

Senior Executive (Research & Development)

JM Aluminium

Ahmednagar

08.2023 - Current

Conducting thorough reviews of operations to devise and deploy improvement strategies.
Evaluating current processes to develop improvement plans.
Conducting root cause analysis to identify, prioritize and eliminate process losses.
Coached newly hired employees and interns while observing progress and delegating tasks.
Providing technical assistance to production team when issues arose.
Reviewed processes, identifying areas requiring improvement.
Monitored and optimized production processes to increase throughput and improve quality.
Monitored and analysing microscopic samples to determine grain size,particle distribution,shell zone.

Quality and Process Improvement Engineer

Banco Aluminium Limited

Vadodara

08.2021 - 07.2023

Carrying out process audit for the melting casting department and collecting process parameters data for analysis.
Reviewed processes, identifying areas that required improvement.
Identified issues of non-compliance and elevated reports to senior personnel.
Inspected raw and in-processed materials through its chemical compositional analysis.
Conducting MSA through GAUGE R&R and capability analysis.
Evaluating 8D reports.
Knowledge of APQP,PPAP processes.
Carried out RCA for internal and external customer complaints.
Working as a team member in CFT for a continuous improvement project.
Carrying out weekly analysis for rejection in casted aluminium logs on repeatative basis.
Use lean tools,DMAIC methodology for continual improvements.
ACHIEVEMENTS
Conducted research, investigations and trials for new new improvements into casting and homogenising process for different aluminium series Alloys.
Designed and improved processes for activities such as casting,heat treatment, homogenisation,extrusion.
Independently resolved issues related to casting of EN AW 6005A alloy which eliminated rejections during casting.
Monitored microscopic samples to determine metal specifications such as structure,phase tranformation ,particle distribution and grain size.
Documented and performed thermal mappings to check the material quality of each batch of raw material (Aluminium logs/billets)used in manufacturing by testing batch samples through Spectroscopy and optical microscope.

Quality Engineer

Gloria Aluminium India Pvt Ltd

PUNE

06.2019 - 06.2020

Identifying CTQ's.
MSA and VA/NVA analysis.
Identifying and analyzing root causes in a process, supplier and customer quality defects and eliminating by 7 QC tools.
Carrying out inspections of the samples for approval to production team.
Daily and monthly rejection analysis of parts.
Execute the Lean Six Sigma strategy for process improvement.
Develops working knowledge of all process areas including process flow, operator responsibilities,major quality attributes and areas for improvement.
Providing Pre-Dispatch Inspection Reports to the customer based on inspection standards and ensuring only Quality Product Dispatch to the customer on daily basis.
Supporting Quality Manager for implementing of 7 Quality Tools and 5S.
Knowledge of Kaizen and lean six sigma methodologies.
Basic knowledge of ISO documentation and IATF related process..
Carrying out Chemical analysis of Aluminium molten metal and keeping documented record of each sample.
Why why analysis for problem solving and getting into root cause.

PRODUCTION ENGINEER

JAISINGH ALLOYS PVT LTD

KHOPOLI

07.2018 - 05.2019

Monitoring Production process of four skelner furnace each of 8 tonnes capacity and coordinating with raw material team,plant workers.
Selecting best raw material for manufacturing of alloys of different specification which includes alloys of different grades(ADC12,ALSI132 AND special alloys i.e LM6,AC4B,AC4C,AC2B etc).
Analysis of sample using spectrometer. Checking % composition of alloying elements.
Implementing new techniques for increasing Production,Quality and efficiency with reduction in production time.
Inspected all machines and equipment and provided necessary repairs.
Supervised entire production process and prepared proper documentation for dispatch.
Supervised team of 4 supervisors,8 operators and around 40 worker's in production activities.

Production Engineer

SHREE SAI ALUMINIUM INDUSTRIES

AHMEDNAGAR

02.2016 - 06.2018

Supervised entire production process and prepared proper documentation for dispatch.
Supervised team of 2 operator and 5 labour's in production activities.
Procured raw materials essential for supply chain by negotiating with supply chain vendors.

Education

Bachelor in Mechanical Engineering - Mechanical

University Of PUNE, NASIK

08.2011 - 07.2014

Graduated With 55%.

Diploma In Mechanical Engineering - Mechanical Engineering

MSBTE, JUNNAR

08.2008 - 05.2011

Distinction with 79%.

Higher Secondary Certification - Science Education

PUNE UNIVERSITY, KOPARGAON

09.2005 - 03.2006

Passed with 68%.

S.S.C -

Sanjivani English Medium School, Kopargaon

04.2003 - 03.2004

GPA: 72.66

Skills

Continuous Improvement

Root Cause Analysis

Problem resolution

Process improvement

Lean principles

Kaizen

Reducing Wastes

Process optimization

Affiliations

Degree Project- Sponsored Project on Six Sigma Technique on “O” Ring Groove for switch gears in Alfab industry, Nashik.

Interests

Quality Improvements ,lean and six sigma techniques

Root Cause Analysis

Problem solving

Reserach and Development

Customer satisfaction (Internal/External)

Timeline

Senior Executive (Research & Development) - JM Aluminium

08.2023 - Current

Quality and Process Improvement Engineer - Banco Aluminium Limited

08.2021 - 07.2023

Quality Engineer - Gloria Aluminium India Pvt Ltd

06.2019 - 06.2020

PRODUCTION ENGINEER - JAISINGH ALLOYS PVT LTD

07.2018 - 05.2019

Production Engineer - SHREE SAI ALUMINIUM INDUSTRIES