Vishal R. Thorat
Pune
Summary
A highly motivated and accomplished Mechanical Designer with 6+ years of experience in Product Design, Casting Tool Design, and Mould Design for both automotive and domestic industries. Demonstrated expertise in SPM Design, Automation, NPD, and Defense Systems. Possesses extensive knowledge and proficiency in CAD application software. Excels in project management, consistently delivering exceptional results within established deadlines. Thrives under pressure and effectively communicates ideas. Adept at successfully handling multiple projects concurrently.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Sr. Tech Associate- Mechanical Design
Alpha-ICT, LLP
Pune
04.2022 - Current
- Designed and developed products from concept to manufacturing, ensuring strict adherence to client requirements
- Conducted extensive research to evaluate product usability for diverse consumer groups
- Created comprehensive project timelines and established budget parameters
- Conducted thorough RFQ study and prepared well-researched concept proposals
- Developed innovative general layout designs and accurately identified scope of work for project plans
- Implemented Gantt charts to effectively track project progress throughout its lifecycle
- Led the successful execution of multiple projects in the automotive, medical, and pharmaceutical industries
- Utilized advanced computer software to create precise virtual models of design layouts
- Conducted meticulous proof of concept tests and validations to ensure optimal product performance
- Designed and produced physical prototypes and high-quality 3D models
- Performed precise calculations for mechanical strength, torque and bearing selection
- Expertly designed and selected pulleys, gearboxes, and various mechanical components
- Thoroughly validated mechanical properties in accordance with strict requirements and industry standards
- Skillfully selected materials and bought out parts to optimize design
- Conducted comprehensive simulations to assess airflow, thermal parameters and ventilation
- Developed innovative designs for mechanism and sheet metal parts
- Electrical routing for enclosure
- Efficiently managed ordering and tracking of parts and materials using
- Developed and maintained an organized and up-to-date database for all projects
- Ensured full compliance with international standards such as ASTM D86, D1078, D189, CE, UL, EMI & EMC, IP66 & IP69K, ASME, ISO 2768-mk, API, ANSI 14.5
- Applied precise design parameters with GD&T, stack-up analysis, DFM, DFMEA, PFMEA, DFA, Lean Six Sigma, and DMAIC methodology
- Developed and nurtured strong vendor relationships to ensure seamless project collaboration
- Proactively resolved quality issues and diligently monitored activities to ensure timely deliveries
- Effectively interacted with customers, addressing queries and promptly addressing engineering change notices (ECN)
- Collaborated seamlessly with cross-functional teams to drive successful project completion
- Project Completion-Automatic Distillation Analyzer (ADA)- Koehler USA
- CLC-Enclosure CBRN WAR field & ARM VEHICLE- (Bharat Electronics Ltd), FG Tag Enclosure- Komatsu, Chennai
Assistant Engineer- Project
Pentagon Assembly Automation Pvt Ltd
Pune
01.2020 - 01.2022
- Planned and executed project activities, including design cycles and product development
- Successfully accomplished new product design, design modifications, material replacements, and reverse engineering
- Conveyor design, Pick & place mechanism, Indexer selection, motor selection, cam design, pneumatic cylinder & actuator selection, direction control valves, gripper selection, finger design, slides selection, rail block & rail selection, ball screw & lead screw calculation, electromechanical sensor, servo motor, stepper motor calculation
- Modified existing products to enhance functionality
- Demonstrated understanding of various Special Purpose Machines and effectively converted tasks from one series to another
- Facilitated communication with customers to address corrections, modifications, and suggestions during tooling development
- Designed and developed fixture designs, patterns, core boxes, and other components based on customer machine specifications
- Ensured tool design accuracy and created bill of materials
- Collaborated with manufacturing, tool room, and assembly departments
- Conducted on-site visits to gather essential information, such as equipment details, location dimensions, and customer requirements
- Led the final assembly and wing assembly machines at Romsons Noida and Agra and worked on the Oxy Tube Machine at Saudi Mais, Saudi Arabia
Design Engineer
Akaar Engineer's
Pune
11.2017 - 11.2019
- Analyzed design criteria and specific requirements for tools
- Designed and modeled parts, utilizing Quickcast for improved design and development purposes
- Considered cost constraints while creating project design schedules
- Generated bill of materials and monitored material conditions and status
- Developed tools for New Product Development (NPD) Design for Manufacturability (DFM) of the MT 90 & GB 80 Gearbox
- Implemented modifications to previous PMDC motors to enhance torque generation and heat dissipation, including design calculations and practical results
- Designed injection molding dies for fans, PDC Dies, HPDC, GDC, LPDC for oil sump, cylinder block, Engine casing cover, front wheel alloy, magneto cover
- Created press tool designs for GB 80 assembly
- Collaborated on projects for companies such as Mahindra & Mahindra, Endurance, Superauto, Gabriel, Dellor Otto, Minda, Mahindra Two-Wheeler, and Bajaj
Education
Bachlor's of engineering - Mechanical Engineering
Pd. Vasantdada Patil Institute of Technology
PuneTechnical Diploma - Mechanical Engineering
Government Polytechnic Pune
PuneSkills
- Creo Parametric
- SolidWorks
- AutoCAD
- PLM, Teamcenter
- PDM, JIRA, ZOHO
- SAP MM and PP
- Prototype
- Six Sigma
- DFMEA
- Stack-Up-Analysis
- ERP
- Part design
- Assembly design
- Drafting
- Motion study
- Reverse engineering
- MS Office skills
Certification
- Solidworks Advanced- Pelt InfoTech.
- SAP- MM & PP Module- MSBTE.
Accomplishments
- Best Employee of the year 2022- Alpha-ICT LLP.
- Work Appreciation- Voltas 2024- Alpha-ICT LLP.
Languages
Marathi
First Language
English
Proficient (C2)
C2
Hindi
Proficient (C2)
C2
Personal Information
- Date of Birth: 07/27/93
- Nationality: Indian
Timeline
Sr. Tech Associate- Mechanical Design
Alpha-ICT, LLP
04.2022 - Current
Assistant Engineer- Project
Pentagon Assembly Automation Pvt Ltd
01.2020 - 01.2022
Design Engineer
Akaar Engineer's
11.2017 - 11.2019
Bachlor's of engineering - Mechanical Engineering
Pd. Vasantdada Patil Institute of Technology
Technical Diploma - Mechanical Engineering
Government Polytechnic Pune
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