Summary
Overview
Work History
Education
Skills
Accomplishments
Skills And Languages
Awards
Key Skills And Achievements
Languages
Timeline
Generic
Vishnu Bhaskara

Vishnu Bhaskara

Chennai

Summary

Experienced in the automotive manufacturing industry with over a decade of expertise in managing new car projects, overseeing plant upgradation and automation, implementing cost-saving initiatives, and conducting internal audits across various domains within the organization. Deep understanding of plant operations at a leadership level. Exceptional interpersonal skills, effective communication, and multitasking abilities. Strong background in manufacturing engineering, risk assessment, and Internal auditing. Pursuing new professional challenges with a growth-oriented company.

Overview

10
10
years of professional experience

Work History

Senior Manager: Internal Audit – Operations

Hyundai Motor India Ltd.
10.2022 - Current


  • Factory Operations Audit & Risk Management with hands-on experience in formulating & implementing Risk Internal Audit Methodology, establishing new audit systems, policies & procedures, testing key controls, performing investigations & supporting special projects with a focus on accomplishing organizational goals & objectives.
  • Spearheaded a comprehensive risk assessment framework, identifying critical vulnerabilities in plant operations & establishing robust auditing standards, resulting in a 15% reduction in potential compliance violations
  • Lead a team of Data Analytics Intern to automate Audit Analysis and implement Continuous Control Monitoring
  • Implemented 15 Automation projects using Python, Power BI reducing Audit Analysis time by 50%
  • Prepared Risk control matrix and Standard operating procedures for Business operations
  • Led multiple fraud investigation audit resulting in successful prosecutions and recovery of over 30 lakhs INR

Manager: Manufacturing Engineering - Assembly

Hyundai Motor India Ltd.
07.2015 - 09.2022
  • New Product Development: Led four innovative car projects: Creta, Alcazar, Verna, and Tucson, along with three facelift initiatives.
  • Managed new product implementation and stabilization, focusing on investment planning, digital pre-assembly checks, bill of materials verification, and targeted skill training for operators
  • Plant Upgradation/Automation: Supervised the development, erection, and commissioning of advanced equipment.
  • Involved in investment planning, equipment specifications, digital pre-assembly using CATIA V5 and project scheduling.
  • Collaborated within Cross-Functional Teams (CFT) to enhance new car quality, stabilize equipment, improve culture, and foster innovation.
  • Cost-Saving and Weight Reduction Projects: Led in-house coding for Electronic Control Units (ECUs) and localization efforts, including advanced glass primer/sealant systems and brake oil filling machines.

Internship

HLL Lifecare Limited
12.2014 - 04.2015
  • New Product development: Project focused on developing “Cost effective Automation and Design of Re-capable needle cover assembly of blood bag pouch set”

Education

Master of Engineering - Product Design and Commerce

PSG College of Technology
Coimbatore, Tamil Nadu
01.2015

Bachelor of Technology - Mechanical Engineering

TKM College of Engineering
Kollam, Kerala
01.2012

Computer Science Student -

MGM Senior Secondary School
Bhilai, Chhattisgarh
01.2008

Skills

  • Project Management Expertise
  • Strategic Planning
  • Power BI Proficiency
  • Excel Data Analysis Expertise
  • Expertise in CATIA V5
  • Internal Audit Management
  • Risk Assessment
  • CAE Hypermesh

Accomplishments

Overseas Technical Support: Selected as Project lead for managing a team of Engineers in All Green Motors, Philippines for production and stabilization support of CKD Car Project: Hyundai Accent [March ‘18]

Domestic Freight Audit: Freight Model Index Calculation Error. Recovery to HMI worth Rs 110 crores from M/s Hyundai Glovis India Pvt Ltd

Cost Saving Projects: ECU S/W in-house coding project thus reducing spec variants. Cost Saving: 2.5 Crores/Year

Engine/TM Tools Audit: Identified and repurposed unused inventory worth Rs 92 Lakhs using FSN Analysis

Localization Project: Brake oil filling machine localization from Korean vendor to Indian vendor [Rs 76 Lakhs ↓]

Vendor Entry Audit: Identified unauthorized HMIL bus usage by vendor leading to recovery of Rs 1.45 crores

Published Journal - Vishnu B and Dr. Senthil Kumar, “Design and Development of Vibration based dual

resonator electromagnetic energy harvester”, National Journal of technology, Vol 11.

Car Direct Cost saving: “Glove Box cooling deletion in Creta Model base variant”; [Rs 15/car for E/EX variant]

Skills And Languages

Project Planning and Management (Advanced), Power Bi (Experienced), MS Excel (Advanced), CATIA V5 (Experienced), CAE Hypermesh (Experienced), English, Hindi, Malayalam, Tamil (Conversational)

Awards

  • Awarded with 'Core Value Champion of the year', 2020
  • Got selected for Hyundai Arise- Core Talent Program '25 recognizing high potential employees
  • MD Club Award for achieving 96% pass ratio on the first day of SOP for 'All New Verna'18'
  • Won 3rd Prize in SIAT competition for Localization project: 'Glass Vision System Implementation Y '21'
  • Car Weight Reduction Champion for Y '22. RR Bumper inner material change proposal from PP to Foam (~2kg ↓)

Key Skills And Achievements

  • Overseas Technical Support: Selected as Project lead for managing a team of Engineers in All Green Motors, Philippines for production and stabilization support of CKD Car Project: Hyundai Accent, Philippines [03/2018]
  • Domestic Freight Audit: Freight Model Index Calculation Error. Recovery to HMI worth Rs 110 crores from M/s Hyundai Glovis India Pvt Ltd
  • Cost Saving Projects: ECU S/W in house coding project thus reducing spec variants. Cost Saving: 2.5 Crores/Year
  • Engine/TM Tools Audit: Identified and repurposed unused inventory worth Rs 92 Lakhs using FSN Analysis
  • Localization Project: Brake oil filling machine localization from Korean vendor to Indian vendor [Rs 76 Lakhs ↓]
  • Vendor Entry Audit: Identified unauthorized HMIL bus usage by vendor leading to recovery of Rs 1.45 crores
  • Published Journal - Vishnu B and Dr. Senthil Kumar, 'Design and Development of Vibration based dual resonator electromagnetic energy harvester', National Journal of technology, Vol 11.
  • Car Direct Cost saving: 'Glove Box cooling deletion in Creta Model base variant'; [Rs 15/car for E/EX variant]

Languages

English
Bilingual or Proficient (C2)
Hindi
Bilingual or Proficient (C2)
Malayalam
Advanced (C1)
Tamil
Intermediate (B1)

Timeline

Senior Manager: Internal Audit – Operations

Hyundai Motor India Ltd.
10.2022 - Current

Manager: Manufacturing Engineering - Assembly

Hyundai Motor India Ltd.
07.2015 - 09.2022

Internship

HLL Lifecare Limited
12.2014 - 04.2015

Master of Engineering - Product Design and Commerce

PSG College of Technology

Bachelor of Technology - Mechanical Engineering

TKM College of Engineering

Computer Science Student -

MGM Senior Secondary School
Vishnu Bhaskara