Summary
Overview
Work History
Skills
Qualification Highlights
Personal Information
Accomplishments
Professional Highlights
Training
Timeline
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VISHNU PRASATH S

DCS AUTOMATION ENGINEER
Erode

Summary

  • B.E (Electronics & Instrumentation Engineering) with 13 Years and 10 Months of experience in Oil & Gas, Power and Process plant, Project Engineering, Installation, Testing & Commissioning of DCS System and Field Instruments.
  • Presently associated with Yokogawa India Ltd – Bangalore (Exports) & designated as Deputy Manager.
  • Possesses knowledge in the Virtualization and Cluster Configuration (Live Migration/ Failover), Prototype Test, Factory Acceptance Test (FAT) and Site Acceptance Test (SAT), Logic and HMI Graphics Development, Database preparation, Third party Communication and Site Commissioning.
  • Worked in DCS CentumVP, Emerson Ovation 3.5.1 OCR1100 DCS and Delta V. Excellent in Troubleshooting, Communication and Project management skills.

Overview

14
14
years of professional experience
3
3
Languages

Work History

Deputy Manager

YOKOGAWA INDIA LTD
Bangalore
03.2023 - Current
  • Presently working as Deputy Manager in Yokogawa India Ltd, Bangalore
  • Projects currently handling in Yokogawa India Ltd, ADNOC Gas (AGP) HMI UPGRADE PROJECT as VIRTUALIZATION in Habshan-1/3/5, ASAB-2 and Ruwais Refinery Sites.

Roles and Responsibilities:

  • Attending Technical Clarification meetings with End user/Consultant
  • Raising Technical Queries (TQ) and RFI (Request for Information) before design development
  • Resource calculation for all Virtual Machines (VM) in each Host Servers and Cluster design as per Project Requirement
  • Host servers will be configured and created for all the Clusters based on the Design
  • Virtual machines (VM) will be created via Hyper-V inside the Host as per Resource Calculation
  • Live Migration and Failover will be configured within Cluster
  • Configuration of Storage servers and Thin clients for the VM storage and Remote Desktop connectivity respectively
  • Conducting Pre-FAT, FAT (Factory Acceptance Test) and I-FAT (Integrated Factory Acceptance Test)
  • Successfully migrated to Virtualization system in the running plant without shutdown and completion of SAT

Assistant Manager

EMERSON EXPORT ENGINEERING CENTRE
Nashik
12.2021 - 02.2023
  • Projects Handled as Assistant Manager in EEEC, Nashik
  • Qatar Gas (QG operating Company Ltd) NORTH FIELD EXPANSION PROJECT, Jetty Boil off Gas and Loading Tank Expansion, Brown Field Project.

Roles and Responsibilities:

  • Interaction with clients to understand their process specific requirements by KOM (Kick off Meeting) to execute the projects accordingly
  • Design of detailed System Architecture and Network Architecture for DCS System
  • Preparation of RFQ and Technical evaluation for in-house and third-party materials
  • Development of Project I/O Database based on the IO List received
  • Submission and Approval of Projects documents as per MDL from customer and Preparing As Shipped and As Built Documents once FAT/SAT Completed
  • Preparing and Conducting Prototype test for Typical Cabinets & Logics
  • Getting approval for detailed design
  • Preparation of Execution Schedule and Method statement for Commissioning and Maintenance activities
  • Integration of DCS Hardware and Cabinet in factory setup as per the System Architecture
  • Conducting Pre-FAT, FAT (Factory Acceptance Test) and I-FAT (Integrated Factory Acceptance Test)

Assistant Manager

YOKOGAWA INDIA LTD
Bangalore
11.2018 - 12.2021
  • Projects Handled as Assistant Manager in YOKOGAWA INDIA LTD, Bangalore
  • ADNOC (Abu Dhabi National Oil Company) CRUDE FLEXIBILITY PROJECT– 2, 160TPH HP Aux Boiler, ARDS (Atmospheric Residue De-Sulphuration), Green field.

Roles and Responsibilities:

  • Attending Technical Clarification meetings with End user/Consultant
  • Package reviews and quality audits for corrections, improvements and closeout
  • Preparing Functional Design specification (FDS) and Conducting Prototype test for Typical Logics and getting approval for detailed design
  • Identifying Typical Loops from P&ID with final IO List and Generation of those typical by System Tool as Mass Generation
  • Complex Logic Generation with Process Control Narrative (PCN) and Inter Logic Diagram
  • Graphics Development with final Approved P&ID
  • Conducting Pre-FAT, FAT (Factory Acceptance Test) and I-FAT (Integrated Factory Acceptance Test)

Project Engineer

EMERSON PROCESS MANAGEMENT(I) PVT LTD
Mumbai
02.2014 - 10.2018
  • Projects Handled as a Project Engineer in EMERSON PROCESS MANAGEMENT(I) PVT LTD, Mumbai
  • JINDAL STEEL AND POWER LIMITED, Angul, Odisha, Green Field Project, Capacity: 6 X 135MW
  • Thermal Power Plant, SVCPL, Jaitaran, Rajasthan, Green Field Project, Capacity: 30MW
  • Slop Based Sugar and Distillery Plant, MSPL, Khammam, Telangana, Green Field Project, Capacity: 2.5MW
  • VEDANTA SESA STERLITE LTD, Goa, Revamp and Brown Field project, Capacity: 2 X 30MW
  • Bagasse Based Biomass and Sugar Plant, RAUMPHOL BIOPOWER LTD, Thailand, Green Field Project, Capacity: 2 X 25MW
  • ACC CEMENTS, Tikaria, UttarPradesh, Revamp Project, Capacity: 30MW.

Roles and Responsibilities:

  • Designing of detailed System Architecture and Network Architecture for DCS System based on the received sales BOM
  • Preparation of Master Document List (MDL), Data sheet preparation, Functional Design Specification and FAT Procedure
  • Development of Project I/O Database based on the IO List received
  • Installation and Configuration of Server, Historian, Operator Station as per the System Architecture and OS Requirement
  • Integration of DCS Hardware and Cabinet in factory setup as per the System Architecture
  • Configuration of System Network through Switches (Cisco and Hirschmann) and Routers
  • Network Time Synchronization with Global Positioning System (GPS)
  • Conducting Pre-FAT, FAT (Factory Acceptance Test) and I-FAT (Integrated Factory Acceptance Test)

Instrumentation Engineer

CETHAR ENERGY LIMITED
Surat
02.2011 - 01.2014
  • Projects Handled as an Instrumentation Engineer in CETHAR ENERGY LTD, Trichy
  • ARYAN COAL BENIFICATIONS INDIA LTD, Chhattisgarh, Green Field Project, Capacity: 2 X 135MW
  • SARDA METALS AND ALLOYS LTD, Visakhapatnam, Green Field Project, Capacity: 1 X 80MW
  • DHUNSERI PETROCHEMICAL PLANT, Haldia, West Bengal, Green Field Project, Capacity: 1 X 25MW
  • GARDEN SILKS MILL LTD, Surat, Gujarat, Green Field Project, Capacity: 2 X 15MW.

Roles and Responsibilities:

  • Erection/Commissioning of various Filed Instruments (MOV, Control Valves and Field Instruments) as per Hookup and P&ID Drawings
  • Preparing and Updating Junction Box Cable Schedule, IO List and wiring diagram for Field Instruments and MCC to Control room
  • To evaluate Manpower requirement for preventive & shut down activity on daily basis and preparing job schedule
  • Review and Understanding P & ID, Engineering Documents, Cause and Effect, Control Narrative of the Process for the integration

Skills

FAT, IFAT and SAT

Virtualization and Cluster Configuration

Technical Documentation

Drivers and Switchgears

HMI Process Screens

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Qualification Highlights

  • 2010, Bachelor of Engineering (Electronics & Instrumentation), Kongu Engineering College, Erode, 80%
  • 2006, 12th, Vidhya Vikaas Boys Higher Secondary School, 88%
  • 2004, 10th, AET Matriculation Higher Secondary School, 88%

Personal Information

  • Passport Number: T8301114
  • Passport Expiry Date: 08/2029
  • Date of Birth: 12/19/88
  • Marital Status: Married

Accomplishments

  • Erection and Commissioning of ENERGY MANAGEMENT SYSTEM and Successful completion of Site Acceptance Test (SAT) at JSPL 6X135MW.
  • Successfully commissioned Automation system (MGF, UF, RO, and MB) of Water Treatment Plant and Coal Handling Plant with SIEMENS S7 400H Controller by HMI designing, Logic checking, Historian, Trend Logging and SAT.
  • Successful in Testing and Commissioning for Virtualization Projects in ADNOC.
  • Successful Completion of FAT for Berth-8,9,10 in Qatar Gas North Field Expansion Project.
  • Successful Installation and Commissioning of Revamp Project in Sesagoa Project.
  • Successful Completion of Software FAT ADNOC (Abu Dhabi National Oil Company) in Korea for ARDS and Aux.Boiler.
  • Successfully commissioned automation system of Bottom ash handling system (MAGALDI-ITALY) by ABB AC800M which includes MAC extraction / spill chain and post cooler.
  • Commissioning and maintenance of STEAM AND WATER ANALYZING SYSTEM (SWAS-Forbes Marshall).
  • Active participation and completion of Reliability Run Test in CFBC Boiler and Performance Guarantee Test for Boiler/Turbine (Emerson Ovation 3.2 DCS).
  • Efficiently commissioned VFD Drives (ABB-ACS800) and LT Motors in the power plant.

Professional Highlights

  • YOKOGAWA INDIA LTD, 03/2023 - Present, Deputy Manager
  • EMERSON EXPORT ENGINEERING CENTRE, 12/2021 - 02/2023, Assistant Manager
  • YOKOGAWA INDIA LTD, 11/2018 - 12/2021, Assistant Manager
  • EMERSON PROCESS MANAGEMENT(I) PVT LTD, 02/2014 - 10/2018, Project Engineer
  • CETHAR ENERGY LIMITED, 02/2011 - 01/2014, Instrumentation Engineer

Training

  • Courses attended in National Instruments LabVIEW v7.1
  • Courses attended in SIEMENS S7 400 Hot Redundant Controller.

Timeline

Deputy Manager

YOKOGAWA INDIA LTD
03.2023 - Current

Assistant Manager

EMERSON EXPORT ENGINEERING CENTRE
12.2021 - 02.2023

Assistant Manager

YOKOGAWA INDIA LTD
11.2018 - 12.2021

Project Engineer

EMERSON PROCESS MANAGEMENT(I) PVT LTD
02.2014 - 10.2018

Instrumentation Engineer

CETHAR ENERGY LIMITED
02.2011 - 01.2014
VISHNU PRASATH SDCS AUTOMATION ENGINEER