Vishnu Sharma
Greater Mohali
Summary
Experienced Maintenance Manager with 16 years of expertise in leading preventive and predictive maintenance, optimizing machine uptime, and enhancing operational efficiency. Proficient in managing CNC/PLC systems (Siemens, Fanuc, Mitsubishi), VFDs, robotics, and utility equipment while ensuring safety and regulatory compliance. Skilled in cost management, spare parts planning, and Industry 4.0 implementation. Proven ability to lead cross-functional teams, drive TPM and 5S initiatives, and foster continuous improvement through effective communication and team development.
Overview
17
17
years of professional experience
Work History
Maintenance Manager
Micro Turners
Nalagarh
08.2023 - Current
- Preventive and Predictive Maintenance: Executed scheduled preventive and predictive maintenance, analyzed breakdown data, and conducted root cause analysis to minimize downtime.
- Breakdown Management: Handled mechanical and electrical breakdowns, ensuring 100% machine availability across all shifts while meeting MTTR and MTBF targets.
- Utility Equipment Maintenance: Managed maintenance and breakdowns of utility equipment, such as DG sets, compressors, air dryers, HVAC systems, panels, and conveyors.
- Safety Compliance: Ensured zero incidents by addressing unsafe conditions, implementing safety kaizens, and fostering a culture of safety awareness.
- Team Development: Motivated the team for kaizen activities, and enhanced technical skills through regular training and lessons learned.
- Technical Expertise: Proficient in Siemens, Mitsubishi, and Fanuc CNC controllers, along with Siemens S7-300, and S7-1200 PLCs.
- SAP Knowledge: Utilized SAP for spare part planning, purchase requisitions, and order management to streamline maintenance activities.
- TPM Implementation: Experienced in Total Productive Maintenance (TPM) practices, driving 5S, and resource optimization initiatives on the shop floor.
- Cost & Resource Management: Conducted cost estimation, FMEA-based critical spare parts planning, and controlled repair, maintenance, power, and fuel costs.
- Performance Optimization: Achieved target MTTR, MTBF, uptime, and OEE by improving maintenance team efficiency and machinery performance.
- Project Coordination: Supported operations and procurement teams in equipment modifications, replacements, and vendor selection for minor projects.
- Monitoring and Reporting: Monitored daily maintenance activities, presented Monthly Overall Reviews (MOR), and developed actionable plans to address recurring issues.
Maintenance Manager
Endurance Technologies Ltd
Aurangabad
11.2022 - 08.2023
- Electrical & Electronics Maintenance: Handled breakdowns of CNC Turning & Grinding machines, EFD Induction Hardening, SPM machines, Marshall Automation Gantries, and Yaskawa/Fanuc Robots.
- Utility Maintenance: Managed maintenance of air compressors, diesel generators, and other utility equipment to ensure operational reliability.
- Spare Parts Management: Planned and managed spares for machine shops and assembly line machines to minimize downtime.
- Energy Efficiency Projects: Implemented electrical power-saving projects and Schneider Make Energy Management Systems (EMS) to optimize energy use.
- HT/LT Maintenance: Oversaw preventive and breakdown maintenance of HT (33KV) and LT electrical systems.
- Performance Metrics Monitoring: Tracked and improved MTBF and MTTR to ensure maximum uptime and machine availability for production.
- Breakdown Analysis: Conducted WHY-WHY analysis for recurring and major breakdowns, implementing corrective actions to prevent reoccurrence.
- Regulatory Compliance: Ensured compliance with statutory and legal requirements from the electricity board and pollution control board.
- Safety Management: Analyzed safety incidents and implemented CAPA (Corrective and Preventive Actions) to maintain a safe work environment.
- Industry 4.0 Implementation: Successfully implemented UMM and PDM systems for enhanced predictive and condition-based maintenance.
- Condition Monitoring: Conducted predictive maintenance of critical equipment, addressing issues proactively to prevent failures.
- Team Leadership: Managed the maintenance team, ensured efficient role fulfillment, and implemented solutions to prevent production delays.
Automation Manager
Marshall Machines Ltd.
Ludhiana
04.2010 - 08.2022
- Customer Relationship Management: Managed and interpreted customer requirements, negotiated quotations, and closed deals by agreeing on mutually beneficial terms.
- BOM Creation & Project Planning: Developed BOMs for automation projects and multigauging systems, and planned the implementation of new machine and auto-gauging orders.
- Supplier & Channel Partner Coordination: Handled suppliers and channel partners for gauge manufacturing and IoT system development for new orders.
- Sales Support: Collaborated with the sales team to finalize multigauge, air gauge, and IoT solutions.
- After-Sales Support: Provided nationwide after-sales service for IoT and gauging systems, ensuring customer satisfaction.
- System Servicing: Serviced Siemens 828D, Schneeberger AMS, Mitsubishi E70 systems, and Fanuc controllers (0iMate TC, 0iMate TD, 0i TF).
- Installation & Training: Installed, programmed, and trained personnel on Siemens/Fanuc controls, VFDs (Siemens, Delta, Yaskawa, Fuji), and Industry 4.0 solutions.
- Robot Servicing: Experienced in servicing Fanuc, ABB, and Kuka robots.
- Probes & Measurement Systems: Serviced Marposs probes and measurement transmission systems for precision applications.
- Industry 4.0 Implementation: Installed and commissioned universal machine monitoring (UMM) solutions for enhanced operational insights.
Service Engineer
Vani Motion Control
07.2008 - 04.2010
- Siemens Systems Servicing: Extensive experience in servicing Siemens 802D, 802DSL, 611U, 611U/E, 611A, 810D, 840D, and 810GA3 systems.
- Installation & Training: Installed Siemens control systems and trained company personnel, including engineers and operators, on their operation and functionality.
- Technical Expertise: Proficient in diagnosing and resolving issues across a wide range of Siemens systems, ensuring optimal performance and minimal downtime.
Trainee
RIKEN INSTRUMENTATION LTD.
Panchkula
01.2008 - 06.2008
Education
B. Tech - Electronics & Instrumentation
I.E.T, Bhaddal
Punjab, India06.2008
Diploma in Instrumentation & Control -
Adesh Polytechnic
Mukatsar, India06.2005
Skills
- Technical Expertise: Proficient in CNC/PLC systems (Siemens, Fanuc, Mitsubishi), VFDs, robotics (Fanuc, ABB, Kuka), Industry 40 implementation, and utility equipment maintenance (DG sets, compressors, HVAC)
- Maintenance & Optimization: Skilled in preventive/predictive maintenance, breakdown analysis (WHY-WHY, FMEA), TPM, 5S, SAP-based spare parts management, and achieving MTTR, MTBF, and OEE targets
- Project & Safety Management: Experienced in equipment installation, commissioning, team training, compliance with regulatory standards, and implementing energy-saving and safety initiatives
- Communication & Leadership: Strong team leadership, effective cross-functional collaboration, and clear communication skills to align maintenance goals with operational objectives while fostering a culture of continuous improvement
Languages
- Hindi
- English
- Punjabi
Personal Information
- Date of Birth: 08/13/87
- Nationality: Indian
Internship
Trainee, RIKEN INSTRUMENTATION LTD., Panchkula, 01/01/08, 06/01/08
Timeline
Maintenance Manager
Micro Turners
08.2023 - Current
Maintenance Manager
Endurance Technologies Ltd
11.2022 - 08.2023
Automation Manager
Marshall Machines Ltd.
04.2010 - 08.2022
Service Engineer
Vani Motion Control
07.2008 - 04.2010
Trainee
RIKEN INSTRUMENTATION LTD.
01.2008 - 06.2008
B. Tech - Electronics & Instrumentation
I.E.T, Bhaddal
Diploma in Instrumentation & Control -
Adesh Polytechnic
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