Vissarapu Appadudora
Deputy manager -Quality
Hyderabad
Summary
To thrive on professional credentials and seek a challenging job in a reputed organization and to integrate my skills and experience in the mechanical industry especially to excel in my growth and also the organization.
Lean Six Sigma Projects: 1st Project : Eat the jam Problem statement : The problem of Compressor 'No start' due to Piston pin Jam in connecting rod has been existence for more than 10 years. Goal statement: Reduce the PPM from 6247 to 3000 by 30th April 2017 Goal status : Achieved. Project Duration : 5 Months 2nd Project : Reduce AK Connecting rod porosity rejections Problem Statement: The Problem of AK Connecting rod porosity after machining, has been existing for more than 12 months Goal statement : Reduce the 67300 PPM to 34000 PPM by 30th April 2018 for AK Connecting rod porosity. Goal status : Achieved Project Duration: 6 Months Good in all aspects of Quality domain both QC and QA in depth knowledge of Quality core tools PPAP,PFMEA,MSA,SPC and Kaizens improvements poka yoke, Lean manufacturing procedures,DMAIC procedures 7 QC tools.
Overview
13
13
years of professional experience
9
9
years of post-secondary education
3
3
Languages
1
1
Certificate
Work History
Deputy Manager of Quality
DVB Design+Engineering
05.2023 - Current
- Company Overview: Dvb is India's premier manufacturer of progressive dies, fin dies, transfer and line dies, manifold dies, stamping machine parts, and fabricated assemblies. On the other hand, Dvb manufactures auto ancillary parts for Amvian Automotive Pvt Ltd. Dvb has customers such as Mahindra and Mahindra, Tata Motors, GM, Motorola, Opel, Chrysler, Cummins, Volvo, Emerson, Amvian Automotive Pvt Ltd, Gestamp, Rosco Vision, etc.
- Developing and implementing quality control systems, ensuring manufacturing processes and products meet established standards.
- Performing regular process audits.
- Conduct the Process Capability and MSA for CTQ parameters as per Plan (Quarterly).
- Plan and implement audits to ensure internal processes, products, and services meet quality standards.
- Perform RCA, and develop corrective actions.
- Performing internal ISO audits and implementing quality standards.
- Prepare the PPAP documents for new processes and new projects.
- Review and report on customer complaints and feedback.
- Attending the management meetings and executing the MOM plans.
- Review the defect PPM targets, and take the corrective actions.
- Monitored employee performance to keep projects on task.
- Identified areas for improvement within the department, implementing strategic initiatives to address gaps in performance or resources.
- Increased customer satisfaction levels by developing targeted strategies to address client concerns effectively.
- Developed strong relationships with stakeholders to facilitate smooth communication and project completion.
- Enhanced employee performance by providing regular feedback, coaching, and training opportunities.
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Defined clear targets and objectives and communicated to other team members.
- Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
QC and QA Engineer
Tibrewala Electricals Pvt Ltd
04.2021 - 04.2023
- Approve the incoming products as per QAP/drawing specifications.
- Identify the product defects, take corrective actions against the defects, and communicate with the supplier regarding rejected products through email.
- Handle the process complaints, and take the necessary corrective actions.
- Analyzing the process defects and making corrective action reports.
- Support the Process Inspectors and train the inspectors toward product improvements.
- Conduct the fan electrical performance for 1 fan over 2 hours as per the plan.
- Participating in the ISO audits.
- Handle the customer vendor revolution audits twice per year, and close the NCs within a two-month span.
- Bajaj Customer Vendor Revaluation Audit score has increased from 65 to 85 during the second audit of the 2022 year.
- The percentage of incoming product rejections decreased from 8% to 5% by implementing process improvements at the vendor audit.
QA Engineer
Shrishti Electricals Pvt Ltd
08.2019 - 03.2021
- Identify the process defects, and take necessary corrective actions by using analytical tools.
- Participating in the management meetings for quality improvements.
- Involvement and required data sharing toward R&D-related product developments.
- Participate in the process of quality improvement, necessary corrective actions, and increase product quality by reducing defective products from suppliers and IQC.
- Participating in the ISO audits and closing the NCs.
Quality Engineer
Yash Exports
07.2018 - 07.2019
- Performed quality inspections and drafted reports to detail non-conforming material issues.
- Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
- Enhanced product quality by implementing rigorous inspection procedures and conducting thorough root cause analysis.
- Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
DET
Tecumseh Products India Pvt Ltd
08.2012 - 07.2018
- Company Overview: Tecumseh is a US-based MNC. It is one of the leading manufacturers of compressors and condensing units, operating from locations like Hyderabad and Faridabad. It manufactures for customers like Whirlpool, Samsung, and Zamil, etc.
- Inspect the raw materials received from the store/IQC.
- Inspect the product process parameters, operations-wise, with respect to the inspection report and CP.
- Monitoring the products' CTQ parameters, carrying out frequent inspections, and conducting process capabilities for the long term and short term.
- Carry out the instruments and gauges calibration timely, as per plan.
- Verify the product processes as per SOP/WI.
- Identify and monitor the product defects, and take necessary corrective actions by using analytical tools.
- Conduct product layout inspection as per plan (quarterly).
- Conduct the layer process audits once a week.
- Participating in the kaizen improvements.
- Participate in the ISO audits, quality circles, 5S, safety, and environmental meeting activities.
- AK crankcase perpendicularity PPM was reduced from 100,000 to 40,000 by using the CED analytical tool.
- AW Crankcase productivity increased by 600 to 700 parts per shift due to kaizen improvement.
- Crankcase cylinder bore taper and ovality were reduced from 0.006'' to 0.002'' by improving the stator pad flatness at the incoming stage.
Education
B.Tech - Mech
NRI Institute of Technology
01.2013 - 01.2017
Diploma - Mech
Bhaskara Polytechnic College
01.2010 - 01.2012
SSC - undefined
Sri KAD ZPH School
01.2006 - 01.2009
Skills
Windows 8
undefinedInterests
Learning new skills
Reading News Paper
Economic news
Internet Browsing
Listening Songs
Personal Information
Date of Birth: 12/07/91
Disclaimer
I hereby declare that the above mentioned information is correct up to my knowledge.
Timeline
Deputy Manager of Quality
DVB Design+Engineering
05.2023 - Current
QC and QA Engineer
Tibrewala Electricals Pvt Ltd
04.2021 - 04.2023
QA Engineer
Shrishti Electricals Pvt Ltd
08.2019 - 03.2021
Lean Six Sigma Black Belt(ASQ)
11-2018
Quality Engineer
Yash Exports
07.2018 - 07.2019
B.Tech - Mech
NRI Institute of Technology
01.2013 - 01.2017
DET
Tecumseh Products India Pvt Ltd
08.2012 - 07.2018
Diploma - Mech
Bhaskara Polytechnic College
01.2010 - 01.2012
SSC - undefined
Sri KAD ZPH School
01.2006 - 01.2009
Certification
Lean Six Sigma Black Belt(ASQ)
Similar Profiles
Jamaal-ud-diin OUSSENI MDEREJamaal-ud-diin OUSSENI MDERE
Salarié at DVBSalarié at DVB
Chris PHAMChris PHAM
Structural Engineer at CMEA444 – Multidisciplinary Engineering Design (Sheahan Bridge Design project)Structural Engineer at CMEA444 – Multidisciplinary Engineering Design (Sheahan Bridge Design project)
Iman SalimIman Salim
Technical Office & Operation Manger at ZAD DESIGN ENGINEERING CONSULTANT & INTERIOR DESIGNTechnical Office & Operation Manger at ZAD DESIGN ENGINEERING CONSULTANT & INTERIOR DESIGN
Ismail MohammedIsmail Mohammed
Data Specialist at S&P GlobalData Specialist at S&P Global
Bharath Kumar KondetiBharath Kumar Kondeti
Senior Drupal Developer at SpecbeeSenior Drupal Developer at Specbee