Vivek Kumar

Results-driven quality management professional with extensive experience at Mahindra & Mahindra. Proven expertise in analytical problem-solving and statistical process control, leading cross-functional teams to deliver first-time-right products. Successfully implemented quality initiatives, enhancing team capabilities and achieving significant production ramp-ups. Committed to continuous improvement and compliance with industry standards.

• Got awarded from Vice president and quality head for effective problem resolution in Motercylce warraty complaits
• Got awarded for Smooth implementation of BS engines and Upgrading manpower skill as per requirement.
• Awarded for eliminating tappet noise issue for LCCR DI engines.
• Won INSSAN Excellence award for writing essay in year 2013.
• Won the CII runner up prize for QC Story on Reducing Rear Cover Oil seal leakage.

• Manufacturing of Plastic Mould for coupling adaptor (1.5 inch), from design stage to Production.
• Manufacturing of lancing press tool during 5th semester.
• Maintenance of various Press Tools and Moulds during 6th semester.

HINDUSTAN MOTORS, Kolkata, West Bengal, 09/01/06, 06/30/07, I had undergone for 1-yr. Training in Hindustan motor, worked there as Project Trainee in Forge-die Dept. 6 month Learned about the maintenance and manufacturing of new dies for Con rod and crankshaft. 3 month Rotational training in Ambassador Engine assembly line.

I hereby declare that all information’s furnished by me is true to the best of my knowledge.

• Mahindra & Mahindra, Igatpuri, Nashik, Maharashtra, Asst. Manager, engine assembly, 06/01/15, 09/30/19, Key member for Smooth implementation of BS-6 engines for Bolero – Pick up Production., Manpower training and development as per new BS-6 engines skill set., Key member for production ramp up for 170,188 & 220/shift setups (220 Highest ever in Igatpuri plant)., OLE calculation and counter measure for the fall back in different rating., Daily report of all End to End FRC, Quality gate throw-back engines Concern analysis & countermeasure of the problem by using 7QC tool., User plant concern analysis and taking counter measure for the same., Champion of the Level 3 QCRT & Level 2 QCRT & Concern Closures within 15 days., TPM coordinator of our PU., ISMS – Information security management system DR for Our PU., Inventory Champion / & Cost champion for our PU.
• TATA MOTORS LIMITED, Ahmedabad, Gujarat, Officer Machine shop (MQA), 01/01/14, 05/31/15, Worked for product development of New Engines (TIAGO/TIGOR) projects for Tata motors well established models (986cc, 1.2L and 1.05L Dicor)., Part proving and process capability study through (N1, N3, N5 and N32) Batch machining of Crank Shaft, Cylinder Head, Cylinder Block., 2X2 Matrix preparation for new generation Engines by Mapping process and product characteristic based upon Warranty & In-house complaints., Documents preparation for new projects PFD, PFMEA, CONTROL PLAN, WIS, INSPECTION SHEET., Proficient in understanding Engineering drawing, GD& T, Identify Potential failure of the part during machining and assembly.
• TATA MOTORS LIMITED, Ahmedabad, Gujarat, Junior Officer (MQA) Engine assembly, 01/01/08, 12/31/13, Handling ISO/TS 16949 Documents & implementing the IMS for engine assembly, Testing & Engine dressing line., Monitoring In-Process fall outs/Rejections through Defect analysis & countermeasure of the problems., Accessing and ensuring Product quality through QCOS, Torque audit, Visual audit, Bearing inspection, piston inspection, Crank-bore inspection, Poke yoke audit, Process & Product audit., Daily/Weekly/Monthly Report making for individual lines analyzing FSO% (by measuring DRR & DRL)., Ensuring process variability by monitoring SPC (Cp/Cpk), control charts for all major product characteristics., Conducting CFT-5F meeting for rejection analysis, ensuring ICA & PCA actions by the team., Prepared QA matrix based on the warranty and past failures, For delivering First time right product.

• Current CTC: 11 Lakh/annum

Expected Salary: 16 Lakh/annum

• Notice Period: 3 month
• Date of Birth: 04/12/84
• Gender: Male
• Nationality: Indian
• Marital Status: Married