VIVEK NIGAM
Production , Process Excellence
Gandhidham,GUUJRAT
Summary
Production Manager bringing 3 years of experience in diverse environments. Driven to deliver high-quality goods according to demanding schedules. Equipped to take reigns of any average production line and bring about remarkable results. Highly analytical and organized with detail-oriented mentality and flexible nature to handle any challenge.
Overview
10
10
years of professional experience
7
7
years of post-secondary education
Work History
Assistant Production Manager
ELECTROTHERM
Bhachau, INDIA
06.2019 - Current
- ASSIGNED TARGET - To reduce power consumption of induction furnace.
- ACHIEVED : 168 TO 138 UNIT/MT.
- Monitoring of parameters and data involved at various levels of operations insuring proper follow up of process parameters for quality product.
- Ensuring quality of product through various approach of RCA, Why-Why analysis.
- Enhancing existing process and formulating new processes to improve usage of manufacturing resources of the company.
- Implementing Kaizen, 5s at every month to ensure proper utilization of space, safety and to standardized and sustain the SOPS.
- Responsible for MOULD SHOP operation,
Associate Manager
JAI BALAJI INDUSTRIES LIMITED
Durgapur , west bengal
04.2018 - 05.2019
- Implemented performance, quality and efficiency measures to achieve aggressive production goals.
- Directed manufacturing process and operational efficiency procedures to achieve goal of first run capability.
- Investigated and implemented ideas for quality improvement, increased productivity and cost reduction.
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.
- To handle the operation of centrifugal casting machine.
- To analyze the wastage of material in running machine.
- To figure out the consumption of material and measures to improve.
- Capacity to analyze the defects in casting and reduce the rejection.
- Achievement:.
- Target – To figure out the consumption of mould powder and measure to improve.
- Result – Earlier figure was 4.2 – 4.8kg/ton Now it is 3.2-3.6kg/ton.
- Target – To increase the productivity of DN100.
- Result – Achieved highest no’s in two machines i.e.
- 33567 Earlier it was in two machines i.e.
- 29477.
- Target – To increase the productivity of plant in terms of tonnage by focusing the system.
- Result – Achieved 13124 in march’19 Previous best was 13059 in January ’17
- ABZAN CONSTRUCTION PVT.LTD.
- Duration: Dec’12- March’14 Designation:Site Engineer Responsibilities:.
- Good hands on skill for preventive maintenance of boiler equipment as like pressure parts, rotary parts, ash handling plants and utility.
Site Engineer
ABZAN CONSTRUCTION PVT.LTD
Birsinghpur, Madhya pradesh
12.2012 - 03.2014
- Prepared and reviewed engineering specifications, scopes of work, schedules of payments and other documents.
Education
M.tech ( Manufacturing) - Manufacturing Engineering
IIT ( ISM) DHANBAD
DHANBAD 07.2016 - 05.2018
B.E. - Mechanical Engineering
RGTU
BHOPAL 08.2008 - 06.2012
12TH - Physics, Chemistry, Maths
Board Of Secondary Education
MPEB 07.2007 - 04.2008
High School Diploma -
Board Of Secondary Education
MPEB 07.2005 - 04.2006
Skills
PRODUCTION
5S, RCA, CAPA,CONTROL CHARTS, PARETO ANALYSIS
SAP (MM)
ANSYS 150 , AUTOCAD
Lean manufacturing ( six sigma)
Accomplishments
ASSIGNED TARGET - To reduce power consumption.
ACHIEVED : 168 To 140 unit/tonn.
Timeline
Assistant Production Manager
ELECTROTHERM
06.2019 - Current
Associate Manager
JAI BALAJI INDUSTRIES LIMITED
04.2018 - 05.2019
M.tech ( Manufacturing) - Manufacturing Engineering
IIT ( ISM) DHANBAD
07.2016 - 05.2018
Site Engineer
ABZAN CONSTRUCTION PVT.LTD
12.2012 - 03.2014
B.E. - Mechanical Engineering
RGTU
08.2008 - 06.2012
12TH - Physics, Chemistry, Maths
Board Of Secondary Education
07.2007 - 04.2008
High School Diploma -
Board Of Secondary Education
07.2005 - 04.2006