VIVEK . P.S
Thrissur
Summary
To work in a challenging and competitive environment and to be a part of team that enables realization of corporate objectives as well as individual goal, to utilize my skills and abilities in an organization that offers professional growth and socially helpful.
Overview
11
11
years of professional experience
1
1
Certification
1
1
Language
Work History
Site Incharge
ENPROCON -TEHRAN JONOOB TECHNICAL & CONSTRUCTION.CO, ETBPNMTPL Gr.F IOCL BANGALORE
, IN
08.2023 - Current
- (CROSS COUNTRY PIPELINE)
- Fabrication/Erection
- Studying drawings, plans, or patterns of pipes, and spools made/ repaired as per the client’s requirements
- Foreseeing performance bottlenecks and taking corrective measures to avoid them same
- Conducting Site preparations, and mobilization of contractors for carrying out all the related Fabrication & Erection commissioning of spools
- Taking care of the use of proper tools and tackles
- Process Enhancement
- Analyzing various processes/applications and recommending to enhance execution efficiency
- Devising systems & and process changes for qualitative improvements in productivity and reducing ideal time
- Conceptualizing and implementing strict measures in operating various procedures to optimize resource as well as capacity utilization
- JOB PROFILE:
- Receipt Inspection:
- Materials like Plates, Pipes, Fittings, Structural items of various profiles as per various standards, Beams, Columns, Stiffeners, etc
- With respect to the approved purchase order, client’s specification, Approved drawings, and applicable codes and standards
- Inspection Planning:
- Obtain customer/client approval for their Hold, Witness and Surveillance checkpoints, Preparation of Seam wise and assembly wise checklist to maintain better track of the job progress
- Preparation of detailed Inspection procedures
- Welding:
- Conduct the qualification of the welder as per ASME SEC IX, B31.3, and API 1104
- Maintain the record of the welder qualification test.
ENPROCON -TEHRAN JONOOB TECHNICAL & CONSTRUCTION.CO
, .IN
09.2020 - 07.2023
QC-QA ENGINEER
OFFSHORE INFRASTRUCTURE LIMITED, BPCL, PDPP Mech
Kochi
03.2019 - 08.2020
- STRUCTURE)
- Clients Specification and approved drawings
- Coordinating inspection activities at site, keeping a track at progress and updating same to client along with suggestion for improvements
- Monitor, Witness, Review project ITP activities in line with approved contractual requirements approving stage inspection
- Review of ITP, Material inspection & Material test report
- Witnessing welder performance qualifications, NDE & perform visual examination
- Review of RT, PT & MPT
- WPS review and Welder qualification witness
- Verification of welding consumables as per WPS
- Ensure pre-visual inspection for I.D & O.D
- Study and Interpretation of fabrication & shop drawings, weld map & symbol
- Dimensions/fit-up and weld visual examination accuracy as per drawing requirements
- Surveillance during welding to ensure the use of approved welding parameters
- Preparations of Welding inspection summary/ joint tracking log
- Prepare inspection release reports for Hydro static test and Mechanical clearance of flow line and Hook up boxing
- Ensure that all the measurements instruments are correctly managed and calibrated
- Raising NCR/Log book Entry for all defective material and resolving the same
- Inspections of spool joint fit up, alignment and dimensional accuracy as per the drawing requirements
- Maintaining welding Inspections/NDT reports and record tracking
- Weekly QC reports and monthly X-rays and repairing status
- Inspecting weld joints of a components by using RTFI (Radiography and Film Interpretation) method.
QC-QA ENGINEER
SPUR INFRASTRUCTURE Pvt Ltd, SPURLINES, PHULPUR
Gorakhpur
04.2018 - 02.2019
- HALDIA PIPELINE PROJECT (PH-1B) , GAIL, To carry inspection of the pipeline network as per the company guidelines
- Inspection of SMAW Welded mild steel pipes GRADE X-70M PSL 2 according to API 1104 & client specification
- Verification of documents, conducting welder qualification tests & issuing welder ID cards for qualified welders, and monitoring of welder performance
- Maintaining Quality related records as per ISO procedure
- Ensuring stage-wise inspection as per the approved quality plan
- Maintaining Pipe book & controlling the same
- Interpretation of Radiographic films as per API 1104 & client specifications
- Weld visual inspection and witness the ultrasonic testing for weld repair & tie-in joints
- Lamination check of pup-piece by ultrasonic testing & DPT
- To maintain records for each activity carried out on site like laying, welding, flushing, and testing of the entire network
- Trench inspection (open cut, HDD, SHDD & cased crossing)
- Inspection of external 3LPE/FBE/Coating such as preparation to blast cleaning (as per ISO 8504), surface profile, surface cleaning, dust contaminant test, phosphoric acid & water washing, Induction & Holiday test
- Also for surface preparation & their testing, wet film thickness (WFT), dry film thickness (DFT), adhesion testing, pinhole or holiday testing & other lab testing such as water test, and bend test as per client specification
- Hydrostatic test (pre and post-installation)
- As-built of route maps, alignment sheets, details drawings, and isometric drawings
- Vacuum drying consisting of the following stages: - pre-drying checks; - one or more leak tests; - pump-down
- Pre-commissioning checks -Dewatering, Flushing, Swabbing, Drying, Low-pressure leak check of aboveground piping system with dry compressed air, Gas in and commissioning activities (including pressurization of the pipeline system and high-pressure leak check, the establishment of flows and 72 hours run)
- Gas-in/Commissioning and Stabilization
QA/QC Engineer
JAYGAURI PROJECTS Pvt Ltd, Indian Oil Corporation Ltd
Mundra
10.2015 - 02.2018
- M&I Crude Storage Tank)
- Safe work permit, hot work permit, and gate pass for laborers
- Sludge Mapping
- Checking the LEL reading
- Material reconciliation
- Installation of ROSoV
- Operation and maintenance of the centrifugal pump and screw pump.
Site Engineer
CORTECH INTERNATIONAL, Gujarat Gas Ltd
06.2014 - 09.2015
- Preparation of job procedure, daily progress report, and activity sheet
- Performing toolbox talk (TBT) and workplace inspection (WPS)
- Carry out Visual inspection and Ultrasonic test
- Check surface roughness ,wet film thickness(WFT) and dry film thickness(DFT)
- Perform Holiday Test and Peel Test.
QA/QC Engineer
Gujarat Gas Ltd
Ankleshwar
- M&I Pipeline)
- Monitoring and coordination between HO and site for Quality requirements
- Coordination between Client and Site Civil, Mechanical, and Piping activities
- Welder qualification and implementation of WQT as per established WPS/PQR
- Resolving day today issues regarding Quality aspects
- Technical Audits for each department
- Carry-out Ultrasonic test, Dye Penetrate Test & Radiography Test & evaluation of Radiographic films
- Supervision of fabrication and installation of pipes as per drawing
- Inspection and maintenance of existing Cathodic Protection.
QA/QC Engineer
Indian Oil Corporation Ltd
Mundra
- M&I Crude Storage Tank)
- Material test certificate; Visual Inspection of material
- Welder qualifications test/PQR/WQT
- Piping alignment check, report generation for records
- Coordination between client & Site Civil, Mechanical team, to achieve the target
- Resolving day today issues regarding Quality aspects discussing with Client QC
- Primary and Secondary Seal Installation in crude oil MS storage tanks
- Installation of plates, Nitrile rubber, Vapor barrier, and grommet of seals
- Supervision of fabrication and installation of all kinds of pipes and fittings as per drawing
- Erection and installation of a flexible roof drain, Sprinkler system, and form module
- Light Text in Panton box
- Monitoring and witnessing of Hydro-Testing piping system and tank finally
- Preparation of Bill of material.
QA-QC Manager
ETBPNMTPL Gr.F IOCL BANGALORE, CROSS
- Quality Control/ Quality Assurance
- Preparing & implementing QA & QC Procedures Documentation
- Coordinating with engineers, inspectors, and other departments to review manpower quality and recommend improvement
- Ensuring compliance with Quality Control Measures that monitor the consistency and quality of services
- Inspection and Testing
- Inspecting as well as expediting project procurement, preparation, review of quality test plans, quality audits, testing, and quality assurance
- Conducting materials testing as well as quality control
- Creating and executing various test plans by design collaboration techniques for lowering the production cost for the safety of mankind and nature
- Handling all operations pertaining to pre-hydro test and post-hydro test and maintaining relevant documents
- Coordinating TCP and PCP work as per design documents
- Final reconciliation and overall handover of the owner and contractor-supplied material
- Final Dossier handover Civil, Mechanical, and E&I
- Stage 1-4 commissioning of 132KM including IP,5SV’s & RT station.
Skills
- SITE TRAINING:
- Training at Autokast Ltd
- Industrial visit at Excel Glasses Limited, Alappuzha
Certification
2018 CWSIP 3.1
-TWI Certification Ltd, Cambridge CB21 6AL, UK
2015 ASNT Level II Certificate in
UT (Ultrasonic testing)
LPT (Liquid Penetrate Testing)
RT (Radiography Testing)
MPT (Magnetic Penetrate Testing)
2015 Basic Welding
2015 Pipline design and construction ISO 9001 2009
2014 B.Tech Degree in Mechanical Engineering
-M G university, SCMS-School of Engineering and Technology, Kerala.
2009 XII- KENDRIYA VIDYALAYA, OTTAPALAM
2007 X - KENDRIYA VIDYALAYA, OTTAPALAM, PTC Cero Parametric Auto Cad M S Office
Paper presented
The effects of oxidation and its repression in Matel Active Gas (MAG) Welding Process.
Project Area : Fluid Dynamics
Project Title : “FLOATING WATER TURBINE”
Project Role : DESIGNING AND FABRICATION
Interests
PERSONAL DETAILS:
, Name : Vivek PS, DECLARATION:
, The particulars provided above are true to the best of my knowledge and belief
Date: Signature
Timeline
Site Incharge
ENPROCON -TEHRAN JONOOB TECHNICAL & CONSTRUCTION.CO, ETBPNMTPL Gr.F IOCL BANGALORE
08.2023 - Current
ENPROCON -TEHRAN JONOOB TECHNICAL & CONSTRUCTION.CO
09.2020 - 07.2023
QC-QA ENGINEER
OFFSHORE INFRASTRUCTURE LIMITED, BPCL, PDPP Mech
03.2019 - 08.2020
QC-QA ENGINEER
SPUR INFRASTRUCTURE Pvt Ltd, SPURLINES, PHULPUR
04.2018 - 02.2019
QA/QC Engineer
JAYGAURI PROJECTS Pvt Ltd, Indian Oil Corporation Ltd
10.2015 - 02.2018
Site Engineer
CORTECH INTERNATIONAL, Gujarat Gas Ltd
06.2014 - 09.2015
QA/QC Engineer
Gujarat Gas Ltd
QA/QC Engineer
Indian Oil Corporation Ltd
QA-QC Manager
ETBPNMTPL Gr.F IOCL BANGALORE, CROSS
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