Vivek Kumar
Pune
Summary
Dynamic quality management professional with extensive experience at Bhavani Industries, excelling in heat treatment and metallurgical processes. Proven leadership in driving process improvements and root cause analysis, enhancing production efficiency. Skilled in forging and SAP, with a strong focus on team development and cross-functional collaboration to achieve organizational goals.
Overview
6
6
years of professional experience
Work History
ASSISTANT MANAGER
BHAVANI INDUSTRIES PRIVATE LIMITED
PUNE
02.2025 - Current
- Quality lab Inspection (All Four Wheeler CAR AND TRUCK / JCB Transmission Gear Manufacturing, TML, M & M, EATON, CARRARO INDIA, JHON DEERE, PUNCH POWER TRAIN and New Incoming Developments Gear Parts)
- Lab activities : Metallurgical testing of in house Heat Treatment Material Testing Raw Material like , Forging , Using brinel , Rockwell Hardness Tester
- Documentation / Internal Audit / Process Audit / Customer Audit / ( CQI-9/ IATF AUDIT )
- Customer Complain Closed.
- Daily HT Production Up to date.
- Responsibility Consumable Purchase Indent (Requirement in HT.)
- QSR MEETING (Rejection submitted and find root causes / deviation / action plan etc.)
- New incoming induction and development part inspection coordinate with (NPD / Development / HOD in HT / Plant Head / GM) AND SUBMIT.
- Monthly Inventory update and submit to Plant Head and HT head )
- Manpower Handling, Welding Part Metallurgical inspection.
- Shift schedule weakly up to date etc.
- Knowledge in Induction machine 400 KW / 600 KW Mack by Inductotherm Group India.
- Laser welding Operation ( Customer :- Jondheere / Tml )
HEAT TREATMENT / FORGING, METLAB QUALITY ENGINEER
SONA BLW PRECISION FORGINGS LIMITED
PUNE
08.2023 - 02.2025
- Overall Quality Operation of Department Heat Treatment, Forging & Metallurgy Lab.
- MN. Phosphating operations with Titration, Coating Thickness analysis
- Plant DM water inspection like PH ,TDS, Conductivity analysis
- NPD , OEE Sheet update
- Daily FTR metallurgical update and mail to higher authority.
- Casting, Forging part analysis
- (6)Raw material inspection and approval
- Daily Quality & Metallurgy Meeting Attend
- Daily Quality Root causes analysis
- Scrap & Rejection investigation
- (Solved Customer issues, NPD part approval, Handling Internal , CQI -9 & IATF Audit , Quarterly QCC project submission.
- Grain Flow & Grain size analysis.
- Mn-Phosphating Operation
- Customer: - TATAMOTORS, MAHINDRA&MAHINDRA, AUTOMOTIVE AXEL, MERRITOR, JOHN DHEER, LINAMAR INDIA, MARUTI SUZUKI, TAFE, ESCORT, CARRARO INDIA, ETC
- (SONACOMSTAR)
METLAB INCHARGE
BHAVANI INDUSTRIES PRIVATE LIMITED
PUNE
12.2020 - 07.2023
- Quality lab Inspection (All Four Wheeler CAR AND TRUCK /JCB Transmission Gear Manufacturing, Tata Motors, Mahindra and Mahindra, EATON and New Incoming Developments Gear Parts)
- Lab activities : Metallurgical testing of in house heat treatment material testing raw material like casting , Forging, using brinel, Rockwell Hardness Tester, Metallurgical microscope, micro hardness tester chemical analysis image analyzer etc.
- Micro sample preparation of out batch in individual shift.
- To plan and allocate the man power for the activities and equipment or keeping in mind the Responsibility of full feeling the production target.
- Maintaining heatness cleanliness with in the HT department.
- To plan the strictly follow the production schedule given by HT Manager.
- To check the record the metallurgical quality of products during and after order.
- MPI of heat treatment material, keeping record and send to final inspection.
- Update scrap In SAP, basic SAP knowledge like monthly production punching
- Keeping traceability and identification of material available in HT department.
- Heat code punching of material for HT.
- Follow up shot blasting of heat treated material and push the material machining / final inspections after shot blasting
- Involved activity like KAIZEN, 5S, etc.
- Personally working in case of man power issue and urgency
- Involve the maintenance and break down activity.
- Operating IPSEN Gas Nitriding furnace / Metallurgy inspection
- Sample (compound layer) (Annulus Gear & Ring Gear (TATA MOTORS)
- Update TC etc. check Root Dai, DIP, all parameters check or push to final.
- Check receiving steel shot then check hardness in (HV1).and inform our HT manger.
- All monthly production and metallurgy report update in TC (ERP Software also)
- Documentation Prepared for Audit , 1s and 2 s activity Proper Way.
- CALIBRATION AND TESTING ALL LAB EQIPMENT & FURNACE / QUINCHING
- Oil Testing & Document Up To Date (According to CQI-9 / IATF Guide Line).
- Coordinate With NPD Engineer for New Development Part, ( Like PUNCH POWER TRAIN / JOHN DEERE )
- Prepared and Updated: - SOP / WORK INSTRUCTION / CONTROLPLAN etc.
LAB ASSISTANT
MICRO TURNNER PVT.LTD
PUNE
07.2019 - 12.2020
- Quality Lab inspection of (All Bajaj & TVS Gear and shaft testing surface hardness, Case depth etc. Of Heat Treatment.
- Carry Out Millipore Testing Like Measurement Of Fiber And Metallic Length Then Prepare production report.
- Maintain charge by test record in resistor for internal outside heat treatment.
- Coordinate with vender for H.T and Customer for their Queries.
- Working Knowledge all type of Hardness Tester, Brinell, Micro Vickers , Micro , MPI Crack Testing. UTM , ED Current Inspection
- Maintain TPM activities and Kaizen in Heat Treatment and Material Lab.
- Update Scrap in SAP, Basic SAP Knowledge like Monthly Production Punching.
- Involved Activity Like KAIZEN, 5S, etc.
- Induction Hardening, ( INPUT AND OUPUT MG SHAFT , STATER COUNTER ,AND CRANK SHAFT)
Education
MSc - CHEMISTRY
01.2017
GPA: 1ST DIVISION
Certificate - ADVANCE DIPLOMA-IN COMPUTER APPLICATION
01.2014
GPA: 1ST DIVISION
Bed - SCIENCE
01.2013
GPA: 1ST DIVISION
BSc - CHEMISTRY
01.2011
GPA: 1ST DIVISION
Intermediate - CHEMISTRY
01.2008
GPA: 2ND DIVISION
High School - PCMEH
01.2006
GPA: 2ND DIVISION
Skills
- Heat treatment process
- Forging
- Metallurgical testing
- Industrial production
- Quality management systems
- Quality inspection
- Root cause analysis
- Team development
- process development
- Laser beam welding
- Gas Nitriding
- Fire safety
- 5S implementation
- Cross-functional collaboration
- Surface Treatment (Mn-Phosphating)
- Process control
- Induction Hardening
- Interpersonal skills
- Data presentation
- Teamwork, Communication Skill
- Computer application
- MS PowerPoint
- MS Office
- SAP (MM) basic
- MS Excel
- Product development
- Inventory management
- Scrap and rejection handling
- Documentation preparation
- Problem solving
- Workplace safety compliance
Mobile Numbers
- 7004291208
- 8103438902
Languages
- English
- Hindi
- Marathi
Personal Information
- Date of Birth: 07/01/89
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Hobbies and Interests
- Driving
- Playing Cricket
- Making friends
Professional Expertise
- Effective team player with strong leadership quality.
- Expert in developing new Projects/Process/Product.
- Sound technical expertise in Industrial production and quality management systems.
- Good in Team building, motivation and team development skills.
- Good in utilizing optimum resources like man, machine and material.
- Effective Assertive communication skills.
- Sound knowledge of Forging, Machining, Heat treatment process.
- Undergo Fire safety, 5S Implementation.
- Ability to collaborate cross-functionally with engineering, operations-NPD, supply chain, and manufacturing teams overall success.
- Experience in root causes analysis, process control.
- Ability to work in a diverse & dynamic environment.
- Good communication & interpersonal skills.
- Ability to present data effectively.
- Team working skills.
- Diploma in Computer Application.
- MS-Power point, MS-Office, SAP (MM) Basic, MS-Excel.
Areas Of Interest
- Standard Lab (curiosity to know about CMM, & all Equipment in Std. lab)
- New Development part
- Supplier Audit
Timeline
ASSISTANT MANAGER - BHAVANI INDUSTRIES PRIVATE LIMITED
02.2025 - Current
HEAT TREATMENT / FORGING, METLAB QUALITY ENGINEER - SONA BLW PRECISION FORGINGS LIMITED
08.2023 - 02.2025
METLAB INCHARGE - BHAVANI INDUSTRIES PRIVATE LIMITED
12.2020 - 07.2023
LAB ASSISTANT - MICRO TURNNER PVT.LTD
07.2019 - 12.2020
JIWAJI UNIVERSITY GWALIOR - MSc, CHEMISTRY
ZEPTECH-COMPUTER EDUCATION - Certificate, ADVANCE DIPLOMA-IN COMPUTER APPLICATION
JIWAJI UNIVERSITY GWALIOR - Bed, SCIENCE
JIWAJI UNIVERSITY GWALIOR - BSc, CHEMISTRY
KENDRIYA VIDALAYA JAMALPUR - Intermediate, CHEMISTRY
KENDRIYA VIDALAYA JAMALPUR - High School, PCMEH