Wilfred Paul
Trichy
Summary
BE Mechanical Engineer with over 10 years of extensive experience in production management. Expertise in lean manufacturing, process optimization, and quality assurance, Consistently demonstrated his ability to lead teams, streamline operations, and enhance productivity. As a dedicated and results-oriented professional, Excels in supervising production activities, ensuring compliance with safety standards, and driving continuous improvement initiatives. Now Seeking for a challenging role as a Production Supervisor, Production In-Charge and Production Engineer , where he can leverage his skills in team leadership, resource allocation, and operational efficiency to contribute to organizational success and operational excellence. Highly motivated Production Engineer with comprehensive experience in process improvement, quality assurance and manufacturing. Exceptionally talented at investigating and sourcing new equipment and identifying and addressing technical issues. Dynamic professional possessing excellent planning, executing and monitoring capabilities.
Overview
9
9
years of professional experience
Work History
Production Engineer
AEROSKY SYSTEM PRIVATE LIMITED
Bengaluru, Karnataka
10.2023
- Increased Production Efficiency: Implemented lean manufacturing techniques and optimized workflows, resulting in a 20% increase in production efficiency
- Quality Improvement: Improved product quality by 30% and reduced defect rates by 40% through the implementation of Six-Sigma methodologies and enhanced quality control measures
- Production Output: Increased production output by 20% by optimizing production schedules and reducing equipment downtime
- Process Innovation: Developed and implemented a new production process that reduced lead times by 10% and improved overall efficiency
- Safety Compliance: Adhere to all safety protocols and procedures to ensure a safe working environment
- Identify and report any potential safety hazards
- Collaboration with cross-functional teams: Work closely with engineers, quality control personnel, and other team members to improve processes, deliverables, troubleshoot issues, and achieve production goals.
Shift In-charge
WORTH INDUSTRIES
Trichy, Tamil Nadu
10.2020 - 10.2023
- Developed and documented Standard Operating Procedures (SOPs) to standardize production tasks
- Lead and supervise a team of production workers during the shift, ensuring adherence to schedules, processes, and standards
- Increased shift production output by 20% through effective team management and process optimization
- Oversee the production process to ensure products are manufactured efficiently, on time, and to the required quality standards
- Reduced production defects by 25% through the implementation of root cause analysis and corrective action plan
- Recognized for successful implementation of process improvements that increased production efficiency by 20%
- Manage resources effectively, including manpower, machinery, and materials, to optimize productivity
- Optimized resource allocation, leading to a 10% reduction in overtime costs without compromising production targets
- Quickly address and resolve any issues that arise during the shift, including machine malfunctions, material shortages, or staffing challenges
- Led a continuous improvement project that increased production line efficiency by 15% through the introduction of lean manufacturing principles.
VMC Setter & programmer
AISHWARYA ENGINEERING PRIVATE LIMITED
Chennai, Tamil Nadu
04.2018 - 03.2020
- Developed and optimized CNC programs that reduced cycle times by 20%, leading to a significant increase in production output
- Implemented advanced toolpath strategies that improved machining efficiency
- Elevated manufacturing precision to a 98% first-pass yield rate by expertly programming VMC machines, reducing rework and scrap by 45%, and implementing advanced quality control protocols
- Streamlined setup processes which decreased machine downtime by 30%, leading to increased machine utilization and cost efficiency
- Identified and implemented cost-saving measures in tooling that saved company
- Developed and implemented a training program for new hires, reducing the onboarding time by 50% and ensuring consistent knowledge transfer
- Ensured all machining processes met industry standards and regulatory requirements.
VMC Setter
ACCURATE STEEL FORGINGS INDIA LTD.
Chennai, Tamil Nadu
10.2014 - 03.2018
- Set up and operate Vertical Machining Centers (VMC) to produce parts in accordance with detailed engineering drawings and specifications
- Improved overall product quality and reduced defect rates by 25%
- Select and install appropriate tooling and fixtures for each job, ensuring proper alignment and calibration
- Adjust machine settings, offsets, and tooling to optimize performance and maintain tight tolerances
- Inspect and measure finished products using precision measuring instruments (e.g., calipers, micrometers, gauges) to ensure compliance with specifications
- Maintain accurate records of setups, operations, and inspections
- Complete production logs and reports as required.
Education
Bachelor of Engineering (BE) in Mechanical Engineering -
VETRI VINAYAHA COLLEGE OF ENGINEERING AND TECHNOLOGY
Tamil Nadu, Villupuram05.2013
Higher Secondary School -
NATIONAL COLLEGE HR.SEC. SCHOOL
Tamil Nadu, Trichy05.2009
Skills
- Team Collaboration
- Production Planning
- Production Management
- Failure mode and effects analysis
- Project Management
- Cost Reduction
- Manufacturing Processes
- Root Cause Analysis
- Training and mentoring
- 5S methodology
- Engineering
- Process enhancement
Accomplishments
- Certified in Pro E
- Certified in CNC (FANUC)
Universityprojects
- MINI PROJECT, 11/2012, Power generation by vibration using shock absorber.
- MAIN PROJECT, 01/2013, Cycle time reduction in AMS machine for worm shaft soft line using New generation tools in the organization RANE TRW STEERING SYSTEM LIMITED. Evaluating existing manufacturing processes and identifying areas for improvement. Developing detailed layouts for equipment, processes, and workflow. Ensuring manufacturing processes, equipment, and products with safety standards and legal regulations. Led the design and implementation of a new generation tools, improving machine efficiency by 25% Developed a custom automation solution that increased production line efficiency by 25% Conducted feasibility studies and assessments to ensure project viability and compliance with regulations. Implemented quality control processes that reduced defect rates by 10%
Personal Information
Title: Production Supervisor, Manufacturing Supervisor, Operations Supervisor, Production Engineer, Manufacturing Engineer, Process Engineer, Industrial Engineer and Operations Engineer
Timeline
Production Engineer
AEROSKY SYSTEM PRIVATE LIMITED
10.2023
Shift In-charge
WORTH INDUSTRIES
10.2020 - 10.2023
VMC Setter & programmer
AISHWARYA ENGINEERING PRIVATE LIMITED
04.2018 - 03.2020
VMC Setter
ACCURATE STEEL FORGINGS INDIA LTD.
10.2014 - 03.2018
Bachelor of Engineering (BE) in Mechanical Engineering -
VETRI VINAYAHA COLLEGE OF ENGINEERING AND TECHNOLOGY
Higher Secondary School -
NATIONAL COLLEGE HR.SEC. SCHOOL