Yella Satya Ganapathi
Amalapuram
Summary
Mechanical engineer with 10 years of experience in the pharmaceutical and chemical industries, specializing in API and bulk production. Proven track record in engineering projects and maintenance of process equipment, including breakdown management and preventive maintenance. Currently contributing to plant maintenance and project initiatives at Dr. Reddy's Laboratories, with expertise in both greenfield and brownfield expansions. Recognized for adaptability, teamwork, and delivering high-quality results with minimal supervision.
Overview
10
10
years of professional experience
Work History
Team Member (ESD)
Dr. Reddy's Laboratories
Pydibhimavaram
10.2025 - Current
- Currently Working as Team member in ESD Dept., looking for Plant Maintenance and Projects.
- Work Experience on CMMS
- Looking for Plant maintenance and documentation , RCA & 5S.
- Work Experience on LEAN and J&H Implementation
- Work Experience on Tools SAP,QMS.
- Implementation of safety and Quality systems
- Material management and Vendor management.
- Audit compliance and fulfillment of stakeholder.
Project Engineer
Deccan Fine chemicals (I) Pvt Ltd.
04.2022 - 09.2025
- Expertise in planning, Budget estimation & Resource allocation planning.
- Expertise in managing multiple projects under budget and within deadlines.
- Execution of all fabrication works and Erection & commissioning.
- Co-ordinate piping works test packages and ascertain compliance with established constructions schedule and project requirements.
- Coordinate meeting with clients and sub-contractor’s weekly basis.
- Manage the spare part in inventory and look after stock.
- Equipment mapping, review of plant layout and Process PFD, P&ID.
- Process Equipment’s drawings review and approval for FAT and SAT.
- Manpower Planning and DPR, Gantt charts and documentation.
- Execution of plant process equipment’s installation and piping fabrication works.
- Co-ordinate with the third-party vendors for installation and its commissioning activities.
- Preparing successful project checklists, reports and hand overing.
Executive (Projects&Maintenance)
Aurobindo Pharma Ltd.Unit-11
10.2015 - 03.2023
- Maintain all Process Equipment’s like reaction vessels, filters, driers, millers, blenders, and pumps as per SOP’S followed by ICH guidelines.
- Preparing All Equipment Qualification documents like DQ IQ, OQ, PQ and schedules.
- Maintain all equipment’s documents for successive customer audits and FDA.
- Prepare Preventive Maintenance schedules, checklists for minimize breakdowns.
- Looking into block utilities like brain, chilled water, steam, Nitrogen and its running equipment and its accessories.
- To prepare work schedules and cost estimations for privilege maintenance practices.
- Supporting to Maintain AHU system and RO water system.
- And also execute the works related to maintenance of distillation columns and its equipment’s (Solvent recovery section).
- Coordinating with all sort of Safety Related issues like HAZOP, ABRA (Activity Based Risk Assessment) and finding USCA (Unsafe Act/ Unsafe Condition) and their timely completion.
Education
B.Tech - Mechanical Engg.
Aims college of engineering
Mummidivaram01.2015
Intermediate - MPC
Tulasi Murari Junior College
New Gajuwaka01.2010
SSC -
SSSRZPH school
Bhimanapalli01.2008
Skills
- Plant maintenance
- Project management
- Teamwork and collaboration
- Problem solving
- Safety compliance
- Goal setting and achievement
- Audit compliance
- Equipment qualification &Documentation
- Resource allocation
- Quality systems
- Vendor management
- Computer skills
- Problem-solving
Languages
- Telugu
- Hindi
- English
Disclaimer
I hereby declare that the above information furnished is true to the best of my knowledge and belief.
Professional Highlights
Proficiency in Pharma process equipment like Mechanical systems, Utility, Plumbing, Fabrication., Expertise in Preventative maintenance, troubleshooting, and equipment inspection., List skills in installation management, construction management, and overseeing facilities maintenance., Industry-specific software or Tools such as Computerized Maintenance Management Systems (CMMS) Like SAP, ERP, AMPLE., Experience leading and managing maintenance staff, including scheduling and resource allocation. Ability to manage budgets, track expenses, and control costs., Experience with vendor relationship management and contractor oversight., Working with other departments to achieve goals and optimize processes. Ability to analyze problems, find root causes, and implement effective solutions, with examples of successful interventions., Mention skills in clear and effective communication with staff, management, and vendors, including writing reports and procedures, Manage multiple tasks and projects efficiently to meet deadlines., OSHA standards and implementing safety protocols to ensure a safe work environment. Implemented a new maintenance schedule that saved Budget & Reduced equipment downtime by 15%., Quantify improvements, such as 'Enhanced task efficiency by 20% by standardizing operating procedures' or 'Reduced maintenance backlog by 40%., Include metrics like 'Zero safety incidents over five years' from a specific project. Improved performance metrics and accountability for a team and technicians.
Personal Information
- Father's Name: Y.Uma Maheswara Rao
- Mother's Name: Y.Surya Kumari
- Date of Birth: 03/16/93
- Nationality: Indian
Languages
English
Advanced (C1)
C1
Hindi
Upper Intermediate (B2)
B2
Telugu
Native
Native
Websites
Timeline
Team Member (ESD)
Dr. Reddy's Laboratories
10.2025 - Current
Project Engineer
Deccan Fine chemicals (I) Pvt Ltd.
04.2022 - 09.2025
Executive (Projects&Maintenance)
Aurobindo Pharma Ltd.Unit-11
10.2015 - 03.2023
B.Tech - Mechanical Engg.
Aims college of engineering
Intermediate - MPC
Tulasi Murari Junior College
SSC -
SSSRZPH school