Yerraguntla Madhu bhaskar
Senior Design Engineer
Bengaluru
Summary
Senior Automotive Product Design & Development Engineer with 10+ years of experience in powertrain systems, Engine components, EV battery housings, and aluminum castings. Strong background in HPDC, sand and gravity die cast components with hands-on expertise in design, manufacturing feasibility, and supplier coordination. Proven record of delivering lightweight, production-ready designs for global OEMs including Daimler Truck, Mitsubishi Fuso, and Nemak.
Overview
11
11
years of professional experience
3
3
Languages
Work History
Senior Design Engineer
Xitadel CAE Technologies private limited
10.2023 - Current
- Led the design and industrialization of aluminum HPDC battery housing for next-generation electric trucks.
- Converted sand-cast battery enclosures into HPDC designs, achieving ~20% weight reduction while meeting stiffness and durability targets.
- Defined parting lines, draft, tooling direction, machining allowances and die feasibility for production tooling.
- Worked closely with manufacturing and tooling teams in Poland, incorporating feedback to eliminate porosity, shrinkage and machining risks.
- Prepared detailed design methodology and review reports covering structural, thermal and manufacturability aspects.
- Client: Nemak (Germany)
Engineer: Design (Powertrain)
UMLAUT INDIA (Part of Accenture)
09.2019 - 06.2023
- Designed and modified structural powertrain components and housings for performance and packaging optimisation.
- Developed plastic rocker cover designs based on surface and functional requirements.
- Created mounting brackets and performed CAE validation for strength and durability.
- Generated KEM sheets, BOMs, and release documentation in line with Daimler standards.
- Migrated complex CATIA V5 models to Siemens NX, including cast housing and covers.
- Produced 2D drawings for supplier release as per FUSO guidelines.
- Client: Daimler Truck Innovation Center India Private Limited
- MFTBC – 6M6 Engine Series
- 4P10 Engine Series
Engineer: Lead Engineer
HCL TECHNOLOGIES LIMITED
10.2018 - 09.2019
- Designed sheet-metal panels and structural frames for semiconductor test fixtures.
- Created conceptual and detailed brackets to support equipment modules.
- Prepared BB and SRD documentation for manufacturing and validation.
- Client: Applied Materials India
Design Engineer – Powertrain
Allegis Services India Pvt. Ltd.
12.2016 - 10.2018
- Designed and detailed auto-tensioner brackets and supporting structures.
- Released drawings in SMARAGD and prepared engine BOMs.
- Generated PCD data and KEM sheets for D-sample and production parts.
- Migrated CATIA V5 data to Siemens NX including housing and covers.
- Client: Mercedes-Benz Research & Development India
- Projects: MFTBC 4M5, 4M6 & 4D34G Engines
Design Engineer
DesignTech Systems Ltd.
11.2014 - 12.2016
- Designed cylinder block, cylinder head, intake and exhaust manifolds, and oil sump.
- Supported prototype build, fitment and validation.
- Conducted benchmarking of competitor engines for design improvement.
- Client: Escorts Tractors Ltd
- 75 HP CRDI Engine
- 98 Bore CRDI Engine
- Euro-50 Naturally Aspirated Engine
Education
B. Tech - Aeronautical Engineering
Malla Reddy College of Engineering & Technology
Diploma - Mechanical Engineering
SSGPT College
S.S.C - undefined
PVNH School
Skills
EV Battery Housing Design (HPDC & Sand Casting)
Turbocharger & Powertrain Housings (Engine components)
Aluminum Casting Development (HPDC, Sand, Gravity Die)
Gating, Riser & Solidification Principles
Declaration
I hereby declare that above-mentioned particulars are true and correct to the best of my knowledge and belief. Place: Bangalore Date: (Madhubhaskar)
Timeline
Senior Design Engineer
Xitadel CAE Technologies private limited
10.2023 - Current
Engineer: Design (Powertrain)
UMLAUT INDIA (Part of Accenture)
09.2019 - 06.2023
Engineer: Lead Engineer
HCL TECHNOLOGIES LIMITED
10.2018 - 09.2019
Design Engineer – Powertrain
Allegis Services India Pvt. Ltd.
12.2016 - 10.2018
Design Engineer
DesignTech Systems Ltd.
11.2014 - 12.2016
Diploma - Mechanical Engineering
SSGPT College
S.S.C - undefined
PVNH School
B. Tech - Aeronautical Engineering
Malla Reddy College of Engineering & Technology