YOGESHWARAN SAMRAJ
Coimbatore
Summary
Hardworking and motivated Engineer with 16 years of experience and record of success in Auto Components, Medical & railway industry. Solid history balancing team performance, customer service targets and business objectives. Dedicated to working closely with employees to maximize productivity and optimize procedures. Decisive leader with good planning and organizational skills.
Specializing in New assembly line readiness, Installation and Commissioning, Process Improvement, Capacity Planning,Jigs and Fixtures and Layout readiness, Lean Manufacturing,
(Efficient Manufacturing Facility Developer for New Products/Projects and Continuous Improvement in Stabilized Assembly line)
Overview
18
18
years of professional experience
Work History
Methods Engineer
ALSTOM TRANSPORT INDIA LIMITED
Coimbatore
03.2020 - 03.2024
- Performed equipment design, selection, installation, commissioning, start-up and troubleshooting activities.
- Identified and implemented process changes to improve safety, cost and reliability.
- Developed and optimized processes to improve productivity, product quality and product consistency.
- Conducted trials, observed process conditions and analyzed results to improve product quality and reduce costs.
- Investigated customer complaints related to product quality issues caused by manufacturing processes.
- Analyzed existing processes and identified areas of improvement.
- Led process improvements while mentoring others to improve processes.
- Implemented continuous improvement in processes and materials to improve performance and reduce costs.
- Worked successfully with diverse group of coworkers to accomplish goals and address issues related to our products and services.
- Achieved cost-savings by developing functional solutions to problems.
- Worked with cross-functional teams to achieve goals.
- Implemented Full Automatic Machine(2 Nos), Semi Automatic Machine(3 Nos), Customized SPM's (3 Nos). Installed Online Continuity test jigs for Rolling stock Looms (3 meters to 25 meters).
- Innovation of New Horizontal work station with 5M Improvements, Ergonomic and Safety.
- Hours reduction of 40% from NPI to serial through Engineering and Admin control in process.
- New Lean Manufacturing Cell implemented for Cable cutting, Labeling and Bunching process.
Design and Development Engineer
LARSEN AND TOUBRO TECHNOLOGY SERVICES
Chennai
12.2014 - 03.2020
- Worked in Offshore in LTTS for designing and development of Wind Tower for the Client of Vestas (2MW, 3MW)
- Detailed Modelling and designing with Creo-2 Parametric with Internal Sub assembly's
- Conducted ECN for each design updates and changes.
- Knowledge gathered about Tolerance, GD&T and Welding Symbols.
- Creo linked with Windchill-PDM applied for Model, Drawings and documents and routing for approval with Engineering CFT's
- Worked in Medical Industries[Onsite - 2.0 years, Mexico, Tijuana] (Stryker, Baxter, Apollo, Medtronic & Flex) with FDA & EUMDR regulations.
- Preparation of MVP, IQ, OQ, PQ & MVR for New product development in Medical domain.
- DOE/Process condition Setting for defining specification of New machines & FAI Preparation.
- Worked at Supplier end for New Product development at Mexico for machine validation.
- Offshore support to Xylem and Philips for Lean manufacturing implementation in US.
- Offshore support for Lean implementation(Implemented Low Cost Automation, VSM, Capacity Enhancement)
Process Engineer
PRICOL LIMITED
Coimbatore
01.2008 - 04.2014
- Led team meetings to discuss process improvements or changes in production methods and procedures.
- Process Planning sheet preparation preparation for New product development (Detailing of PFD, Equipment, Jigs& Fixtures,MHE, Capacity Planning, Takt Analysis, Capacity analysis with Existing manufacturing facility or budget work out for New assembly line
- PFMEA representative for New Projects & Serial Projects.
- Work Instruction preparation, Do's & Don'ts, One point lesson.
- In house Designing and Manufacturing(Creo/PRO-E) of Mechanical and electronic Jigs and Fixtures with SMED concept
- TPS Member, Quick action team member for line stoppages,
- Hands on experience in Conventional Machining process and Good knowledge in Non conventional machining process.
- Layout readiness for New assembly line and Continuous Layout updates for line improvements through VSM, Software used - AutoCAD2000
- Utilized root cause analysis techniques in order to determine underlying causes of problems within a product's design.
- Prepared estimates and budgets.
- Developed assembly processes for products requiring multiple parts to be fitted on-site.
- Selected manufacturing methods, fabrication and product designs.
- Brainstormed with product designers to refine and implement new manufacturing processes.
- Finished projects on time and within budget.
- Worked successfully with diverse group of coworkers to accomplish goals and address issues related to our products and services.
- Assisted with customer requests and answered questions to improve satisfaction.
- Major Achievements New Assembly line installed and commissioned for M/s. HONDA & M/s. Toyota & M/s. Maruti Four wheeler electronic cluster assembly line.
- Design and Manufactured Jigs of ICT, FCT, Robot Soldering, Routing, Wave Soldering fixtures,
Apprentice Trainee
Lakshmi Machinery Works Limited
Coimbatore
05.2006 - 05.2007
- Basic training about Manufacturing engineering process.
- Industrial engineering, Production planning Concepts
- Learned basics of Conventional & Non-Conventional Machining, Packing, Job card entry, Timesheet entry, TPM& 5S.
- Worked SPM Machine operator-6months, Quality Dept - 3 Months, Despatch - 3 Months
- Understood and followed oral and written directions.
- Delivered products to customer locations on time.
- Completed day-to-day duties accurately and efficiently.
Education
Bachelor of Engineering Technology - Mechanical Engineering - PART TIME
ANNA UNIVERSITY
COIMBATORE04-2015
DME - Mechanical Engineering
AL AMEEN POLYTECHNIC
ERODE04-2006
SSLC - ENGLISH
SHRI VALLI VIDHYALAYAA MATRICULATION SCHOOL
TIRUPPUR04-2003
Skills
- Equipment Selection
- Innovation and Creativity
- Capacity Planning
- Safety Regulations
- Production Planning
- Industrial Engineering
- Design Validation
- Root Cause Analysis
- Production Efficiency
- Cost-Reduction Strategies
- Continuous Improvement
- Team Collaboration
- Process Validation
- Lean Six Sigma
- 5S Methodology
- AutoCAD
- Microsoft Office
Accomplishments
- Won QCFI - Gold in State and National level for Low Cost Automation for Productivity and Quality Improvement.
- Certified Pro-E Engineer for 3 Modelling and Drafting.
- Certified as WCM- Jigs and Fixture Expert in Current Organization
Languages
Tamil
First Language
English
Upper Intermediate (B2)
B2
Malayalam
Intermediate (B1)
B1
Hindi
Elementary (A2)
A2
Manufacturing Industry
- With support of Team work and right guidance by next level and by Systematic approach/drive with positive way, we can reach Organization Milestone as soon as possible.
- Understand Customer/Organization needs, Focus there and Make team and Achieve it.!
- Focus first Pain areas and resolve it.!
References
References available upon request.
Timeline
Methods Engineer
ALSTOM TRANSPORT INDIA LIMITED
03.2020 - 03.2024
Design and Development Engineer
LARSEN AND TOUBRO TECHNOLOGY SERVICES
12.2014 - 03.2020
Process Engineer
PRICOL LIMITED
01.2008 - 04.2014
Apprentice Trainee
Lakshmi Machinery Works Limited
05.2006 - 05.2007
Bachelor of Engineering Technology - Mechanical Engineering - PART TIME
ANNA UNIVERSITY
DME - Mechanical Engineering
AL AMEEN POLYTECHNIC
SSLC - ENGLISH
SHRI VALLI VIDHYALAYAA MATRICULATION SCHOOL
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