Yuvaraj R
Chennai
Summary
Knowledgeable professional with proven history of managing teams and improving operational efficiency. Successfully implemented processes that enhanced productivity and streamlined workflows. Demonstrated leadership and problem-solving skills in challenging environments.
Overview
24
24
years of professional experience
Work History
Deputy Manager-Production/PPC
Amphenol Omni connect India Private Limited
07.2024 - 08.2025
- Company Overview: An EV oriented automotive company with manufacturing/supply of Wiring Harness Resale parts/assemblies as well versed complete solutions of HVSL connectors, Auto lock connectors, HV-Power distribution units along with CCID devices for supplying across major OEM’s like Ashok Leyland, Switch Mobility, Tata motors, JBM, Eka-Mobility, Euler motors, Royal Enfield, Daimler as well Indian Railways.
- Providing MIS/KPI Reports to Operations Head on weekly/Monthly basis.
- Developed Production schedules according to control of 4M activities for released Monthly schedules based on FC/ Sales orders.
- Developed, released and monitored daily schedules to foster on time completion of finished products.
- Reviewed Inventories, tracked production statuses to foster consistent availability and production schedule adherence with tracking N+3 FC requirements accordance to WIP/Inventory control
- Worked with engineering, testing and production departments to implement corrective actions for missed milestones.
- Customized ERP production planning and detailed scheduling tools to support factory production initiatives.
- Served as technical liaison between multi-functional departments, suppliers and trade compliance groups for importing and exporting of business and technical data, classifications, licensing and controls.
- Managed supplier development efforts, Identify bottleneck issues and developed /provided solutions through CFT team such engineering design, technical producebility, manufacturing reviews
Manager-PPC
Cephas Medical private Limited
12.2023 - 02.2024
- Company Overview: A world leading Male/Female urine catheter manufacturing Hollisters group company supply across over USA, Europe & Dubai countries.
- Sales order entry based on customer order received through mail with standard LTD mentioned.
- Planned production schedule according to lines effectively
- Planned/booked containers based on FG availability
- Coordinate with Exim team for Customs Clearance processing
- To keep track/maintain 2 month safety stock & WIP ratio
Deputy Manager-Sales
Kwangsung Brakes India Private Limited
12.2021 - 10.2023
- Company Overview: A Tier 2 Automotive company – An Primary vendor for supplying Steering, Brakes & Suspension to Mando Automative Limited.
- Providing weekly production vs actual reports in MS PPT to Head -Sales manager
- Developed Production schedules according to plan provided by customer systematic ERP portal received.
- Developed, released and monitored daily schedules to foster on time completion of finished products and transfer to customer end on hourly basis based on their requirements.
- Reviewed FG stock /WIP stock based on customer requirements along with safety stock.
- Ensure rejection/Scrap goods to be reworked/exhausted within 14 days based on management approval.
- Managed supplier development efforts through engineering/SCM team.
- Tracking of customer satisfaction survey once in every month
- Conducted weekly meeting @ customer end.
Sr.Purchase Officer
Venture Power Systems India Private Limited
01.2002 - 12.2020
- Company Overview: Venture Power Systems India Private Limited is a world leading Ballast Manufacturing company that has its own presence in US, Canada, UK and India as well as supplies for major companies like Bajaj Lighting, Surya, Wipro, CG and GE.
- Material Requirement Planning.
- Clear good knowledge in releasing Purchase Orders to vendor and follow up PO.
- Got a good exposure to ERP software for schedule Planning, Material requirement Planning, verifying documents and Stock verification.
- Act as liaison between the vendor and different department.
- Preparing purchasing Budget Sheet for completing orders.
- Got a good experience in raw material reconciliation at vendor end.
- Calculating open purchase orders and will coordinate with vendor for timely arrival of parts.
- Releasing dispatch schedules for vendor after understanding their process sequence and capability thoroughly.
- Contact Transporter for Material Follow up like, Road, Train & Air.
- Maintaining JIT for feeding the customer and maintaining safety stock.
- Have carried out time study for productivity improvement.
- Calculate (OTD) on time delivery report and also improving OTD of vendors.
- Calculating past due of purchase orders every week.
- Check with stores person for (MRN) Material receipt posting.
- Verify the MRN and Original Invoice and handover to Accounts team.
- Coordinating with accounts team for timely payments to vendors.
- Responsibility of Incoming Material offered to QA for inspection.
- Given the instruction to the storekeepers to arrange the material as per the allotted location.
- Material Issue to production Dept. Instruction given to the storekeepers.
- Follow up with Supplier with Quality issues & Rejection.
- Maintaining minimum inventory in shop floor and implementing 5S in shop floor.
- Have good command on material planning, shift allocation, man power planning and inventory control. Have carried out time study for productivity improvement.
- Vendor development and price Negotiation.
- Vendor Evaluation for approval.
- Procedure and analyze quotations, RFI, RFA, RFQ.
- Vendor rating for ISO Audit
- Have identified more than 15 capable suppliers.
- More than 15 vendors follow up in day to day activities.
- Responsible for every 3 month Vendor Audit
- Prepare all ISO documents relevant for process.
- Weekly once prepare the Schedule attainment report for production meeting.
- Every 3months stock taking in factory.
- Every 6 months once prepare the MRM report.
- Yearly once prepare the Cost saving report & Next year Project.
- Responsible for overall profitability of operations, accountable for strategic utilization and deployment of available resource to achieve the organization’s objective.
- Have good command on material planning, shift allocation, man power planning and Inventory control. Have carried out time study for productivity improvement.
- Follow up with Engineering dept. for getting timely review & approval of drawing & documents & return to vendor.
- Nominated by the management for saving total cost by less rework, less scraps & reuse of scraps in manufacturing the product in the shop-floor.
- Allocation of Job & Machine based on the capacity and material availability.
- Maximum utilization of Man, Machine and Materials.
- Logistic Activity and preparing CFT detail and E-Way Bill.
- Given instruction to palletized as per the CFT.
- Follow up the transporter to dispatch the FG
- Doing Sales & Service Activities.
- Sales the Weighing balance direct to the customer.
- Doing the service activities in factory & customer end.
- Daily Report to the Sales Manager.
- Achievements
- - Reduce the number of part numbers.
- - Control the stores Inventory.
- - Reducing non moving materials.
- - Maintaining minimum inventory in shop floor.
- - 5S implemented in shop floor.
- - Cost reduction for some internal machine parts.
- - Fixing the task for supervisors.
- - Internal Auditor.
- Process management and control
- - Time study for productivity improvement.
- - BOM correction for through manufacturing change notice.
Education
Diploma - Electrical & Electronics Communication Engg.
SRM Polytechnic
01.2001
Skills
- Production/PPC control
- - Customer orders control
- - Inventory Control
- - 4M controls
- - PDCA
- - SAP (ERP)
- - Logistics
- Quality
- - Audits
- - ISO 9001:2015
- - JIT
- - 5S
- - System Implementation
- - Customer satisfaction
- - Resource Management
- Cost analysis and savings
- Operations management
- Performance improvements
- Staff training and development
- Sales strategies
Languages
Tamil
English
Exposures
- Knowledge of ISO 9001:2015
- Knowledge of TQM Concept.
- Trained for Fire safety and Emergency Evacuation.
- Trained in ERP inventory control system.
- Trained in 5’S.
- Trained in First aid training.
- Trained in Interpersonal relationship skills.
Training
- On job training about process.
- Scrap and rework reduction training.
- 5S training.
- Productivity improvement training for supervisors.
Disclaimer
I hereby declare that the information given above is true to the best of my Knowledge. Signature (Yuvaraj R)
Timeline
Deputy Manager-Production/PPC
Amphenol Omni connect India Private Limited
07.2024 - 08.2025
Manager-PPC
Cephas Medical private Limited
12.2023 - 02.2024
Deputy Manager-Sales
Kwangsung Brakes India Private Limited
12.2021 - 10.2023
Sr.Purchase Officer
Venture Power Systems India Private Limited
01.2002 - 12.2020
Diploma - Electrical & Electronics Communication Engg.
SRM Polytechnic
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